Solar-Powered IoT Sensor Saves Wine Batch From Overheating

Making wine isn’t just about following a recipe, it’s a chemical process that needs to be monitored and managed for best results. The larger the batch, the more painful it is to have something go wrong. This means that the stakes are high for small vineyards such as the family one [Mare] works with, which have insufficient resources to afford high-end equipment yet have the same needs as larger winemakers. The most useful thing to monitor is the temperature profile of the fermentation process, and [Mare] created an exceptional IoT system to do that using LoRa wireless and solar power.

It’s not enough just to measure temperature of the fermenting liquid; viewing how the temperature changes over time is critical to understanding the process and spotting any trouble. [Mare] originally used a Raspberry Pi, I2C temperature sensor, and a Wi-Fi connection to a database to do the monitoring. This was a success, but it was also overkill. To improve the system, the Raspberry Pi was replaced with a LoRaDunchy board, an STM-based module of [Mare]’s own design which is pin-compatible with the Arduino Nano. It includes a battery charger, power management, and LoRa wireless communication. Adding a solar cell and lithium-polymer battery was all it took to figuratively cut the power cord.

Sensing the temperature of fermentation is done by sealing the temperature sensor into a thin aluminum tube, and lowering that into the vat. There it remains, with the LoRaDunchy board periodically waking up to read the sensor and report the tempurature over LoRa before going back to sleep, all the while sipping power from the battery which in turn gets recharged with solar power.

It’s an elegant system that has already paid off. A 500 litre vat of wine generated an alarm when the temperature rose above 24 Celsius for 10 minutes. An email alert allowed the owner to begin mixing the solution and add ice water to put the brakes on the runaway reaction. The temperature dropped and slow fermentation resumed, thanks to the twin powers of gathering the right data, then doing something meaningful with it.

Vineyards and LoRa have joined forces before, for example in the Vinduino project which aims to enable water-smart farming. If you’re unfamiliar with LoRa in general, the LoRa on the ESP32 project page contains a good primer, and if the antenna on the module shown here looks familiar to you it’s because we recently featured [Mare]’s guide on making DIY LoRa antennas from salvaged wire.

DIY Mini Helical Antennas From Salvaged Co-ax Cable

[Mare] has a visual guide and simple instructions for making DIY mini helical 868 MHz antennas for LoRa applications. 868 MHz is a license-free band in Europe, and this method yields a perfectly serviceable antenna that’s useful where space is constrained.

A metric 5 mm drill bit makes a convenient core.

The process is simple and well-documented, but as usual with antenna design it requires attention to detail. Wire for the antenna is silver-plated copper, salvaged from the core of RG214U coaxial cable. After straightening, the wire is wound tightly around a 5 mm core. 7 turns are each carefully spaced 2 mm apart. After that, it’s just a matter of measuring and bending the end for soldering to the wireless device in question. [Mare] has used this method for wireless LoRa sensors in space-constrained designs, and it also has the benefit of lowering part costs since it can be made and tested in-house.

Antennas have of course been made from far stranger things than salvaged wire; one of our favorites is this Yagi antenna made from segments of measuring tape.

Vinduino Water-Smart Farming – Now with LoRa!

Our five rounds of Hackaday Prize 2018 challenges have just wrapped up, and we’re looking forward to see where the chips fall in the final ranking. While we’re waiting for the winners to be announced at Hackaday Superconference, it’s fun to take a look back at one of our past winners. Watch [Reinier van der Lee] give the latest updates on his Vinduino project (video also embedded after the break) to a Hackaday Los Angeles meetup earlier this year.

Vinduino started with [Reinier]’s desire to better understand what happens to irrigation water under the surface, measuring soil moisture at different depths. This knowledge informs more efficient use of irrigation water, as we’ve previously covered in more detail. What [Reinier] has been focused on is improving usability of the system by networking the sensors wirelessly versus having to walk up and physically attach a reader unit.

His thought started the same as ours – put them on WiFi! But adding WiFi coverage across his entire vineyard was not going to be cost-effective. After experimenting with various communication schemes, he has settled on LoRa. Designed to trade raw bandwidth for long range with low power requirements, it is a perfect match for a network of soil moisture sensors.

In the video [Reinier] gives an overview of LoRa for those who might be unfamiliar. Followed by results of his experiments integrating LoRa functionality into Vinduino, and ending with a call to action for hackers to help grow the LoRa network. It sounds like he’s become quite the champion for the cause! He’s even giving a hands-on workshop at Supercon where you can build your own LoRa connected sensor. (Get tickets here.)

We’re always happy to see open-source hardware projects like Vinduino succeed, transitioning to a product that solve real world problems. We know there are even more promising ideas out there, which is why Hackaday’s sister company Tindie is funding a Project to Product program to help this year’s winners follow in Vinduino’s footsteps. We look forward to sharing more success stories yet to come.

Continue reading “Vinduino Water-Smart Farming – Now with LoRa!”

Putting M5Stack on LoRa and the Things Network

LoRa is the new hotness in low-power, long-range communications. Wanting to let the packets fly, [Xose] was faced with a frequecny problem and ended up developing a Europe-friendly LoRa module for the M5Stack system. The hardware is aimed at getting onto The Things Network, a LoRa based network that provides connectivity for IoT devices. While there was an existing M5Stack module for LoRa, it only supported 433 MHz. Since [Xose] is in Europe, an 868 MHz or 915 MHz radio was needed. To solve this, a custom board was built to connect the HopeRF RFM69 series of modules to the M5Stack.

If you haven’t heard of it before, the M5Stack platform is a stackable development board platform. Like Arduino, you can add functionality by stacking PCBs using a standard header. Unlike Arduino, M5Stack fits in a case nicely and is designed for building devices with user interfaces. For $35, you get an ESP32 based system with WiFi, Bluetooth, a color LCD, battery, buttons, a speaker, and IO connectors.

With the hardware in place, [Xose] 3D printed a custom case to hold the board and added it to the stack. The firmware acts as a monitor for The Things Network, showing live coverage. The final product looks very clean for a prototype, maintaining the finished look of M5Stack.

The firmware, board design, and case design files for the project are all available on Github.

Why Have Only One Radio, When You Can Have Two?

There are a multitude of radio shields for the Arduino and similar platforms, but they so often only support one protocol, manufacturer, or frequency band. [Jan Gromeš] was vexed by this in a project he saw, so decided to create a shield capable of supporting multiple different types. And because more is so often better, he also gave it space for not one, but two different radio modules. He calls the resulting Swiss Army Knife of Arduino radio shields the Kite, and he’s shared everything needed for one on a hackaday.io page and a GitHub repository.

Supported so far are ESP8266 modules, HC-05 Bluetooth modules, RFM69 FSK/OOK modules, SX127x series LoRa modules including SX1272, SX1276 and SX1278, XBee modules (S2B), and he claims that more are in development. Since some of those operate in very similar frequency bands it would be interesting to note whether any adverse effects come from their use in close proximity. We suspect there won’t be because the protocols involved are designed to be resilient, but there is nothing like a real-world example to prove it.

This project is unique, so we’re struggling to find previous Hackaday features of analogous ones. We have however looked at an overview of choosing the right wireless tech.

Harley-Hardened Wire Helps High-Gain Antenna Hack

What does a Harley-Davidson motorcycle have to do with building antennas? Absolutely nothing, unless you happen to have one and need to work-harden copper wire to build a collinear antenna for LoRa.

We’ll explain. Never being one to settle, [Andreas Spiess] needed a better antenna for his LoRa experiments. Looking for high gain and an omnidirectional pattern, he bought a commercial colinear antenna, which is a wire with precisely spaced loops that acts like a stack of dipoles. Sadly, in a head-to-head test [Andreas] found that the commercial antenna was no better than lower gain antennas in terms of range, and so he decided to roll his own.

Copper wire is a great material for antennas since it can be easily formed without special tools and it solders like a champ. But the stuff you get at the home center is nowhere near stiff enough for a free-standing vertical whip. This is where the Harley came in: [Andreas] used his Hog to stretch out the 1.75-mm diameter (a little bigger than #14 AWG) copper wire. Not only did the work-hardening stiffen the wire, it reduced its diameter to the 1.4 mm needed for the antenna design. His vector network analyzer told him that ground-plane elements and a little fiddling with the loop diameter were needed to get the antenna to resonate at 868 MHz, but in the end it looks like the antenna is on track to deliver 5-dBi of gain.

Of course there are plenty of other ways to stretch out a wire — you could just stretch it out with hanging weights, or even with a go-kart motor-powered winch if you’re ambitious. But if you’ve got a bike like that, why not flaunt it?

Continue reading “Harley-Hardened Wire Helps High-Gain Antenna Hack”

LoRa With The ESP32

If you are interested in deploying LoRa — the low power long-range wireless technology — you might enjoy [Rui Santos’] project and video about using the ESP32 with the Arduino IDE to implement LoRa. You can see the video below. He uses the RFM95 transceivers with a breakout board, so even if you want to use a different processor, you’ll still find a lot of good information.

In fact, the video is just background on LoRa that doesn’t change regardless of the host computer you are using. Once you have all the parts, getting it to work is fairly simple. There’s a LoRa library by [Sandeep Mistry] that knows how to do most of the work.

Although the project uses an RFM95, it can also work with similar modules such as the RFM96W or RFM98W. There are also ESP32 modules that have compatible transceivers onboard.

This is one of those projects that probably isn’t useful all by itself, but it can really help you get over that hump you always experience when you start using something new. Once you have the demo set up, it should be easy to mutate it into what you really need.

We’ve been talking about LoRa a lot lately. We’ve even seen it commanding drones.

Continue reading “LoRa With The ESP32”