Toroid Transformers Explained

HF radios often use toroidal transformers and winding them is a rite of passage for many RF hackers. [David Casler, KE0OG] received a question about how they work and answered it in a recent video that you can see below.

Understanding how a conventional transformer works is reasonably simple, but toroids often seem mysterious because the thing that makes them beneficial is also what makes them confusing. The magnetic field for such a transformer is almost totally inside the “doughnut,” which means there is little interaction with the rest of the circuit, and the transformer can be very efficient.

The toroid itself is made of special material. They are usually formed from powdered iron oxide mixed with other metals such as cobalt, copper, nickel, manganese, and zinc bound with some sort of non-conducting binder like an epoxy. Ferrite cores have relatively low permeability, low saturation flux density, and low Curie temperature. The powder also reduces the generation of eddy currents, a source of loss in transformers. Their biggest advantage is their high electrical resistivity, which helps reduce the generation of eddy currents.

If you haven’t worked through how these common little transformers work, [David]’s talk should help you get a grip on them. These aren’t just for RF. You sometimes see them in power supplies that need to be efficient, too. If you are too lazy to wind your own, there’s always help.

Continue reading “Toroid Transformers Explained”

Hunting For Space Pirates

Ever since the first artificial satellite was launched into orbit, radio operators around the world have been tuning in to their space-based transmissions. Sputnik 1 only sent back pulses of radio waves, but in the decades to follow ever more advanced radio satellites were put into service that could support two-way communications from Earth to space and back again.

Some of these early satellites were somewhat lacking in security, though, and have been re-purposed by various pirates around the world for their own ends. [Gabe] aka [saveitforparts] is here to show us how to hunt for those pirates and listen in on their radio traffic.

Pirates on these satellites have typically used them for illicit activities, and it is still illegal to use them for non-governmental or non-military purposes, so [Gabe] notes that he will only be receiving, not transmitting. The signals he is tuning in to are VHF transmissions, specifically around 220 MHz. That puts them easily within the reach of the RTL-SDR and common ham radio equipment, but since they are coming from space a more directional antenna is needed. [Gabe] quickly builds a Yagi antenna from scrap, tuned specifically to 255 MHz, and mounts it to an old remote-controlled security camera mount which allows him to point it exactly at the satellite and monitor transmissions.

From there he is able to pick up what looks like a few encrypted and/or digital transmissions, plus analog transmissions of likely pirates speaking a language he guesses to be Portuguese. He also hears what he thinks is a foreign TV broadcast, but oddly enough turns out to be NPR. These aren’t the only signals in space to tune to, either. There are plenty of purpose-built ham radio satellites available for any licensed person to use, and we’ve also seen this other RTL-SDR configured to snoop on Starlink signals.

Continue reading “Hunting For Space Pirates”

Supercon 2022: Tap Your Rich Uncle To Fund Your Amateur Radio Dreams

Imagine you had a rich uncle who wanted to fund some of your projects. Like, seriously rich — thanks to shrewd investments, he’s sitting on a pile of cash and is now legally obligated to give away $5,000,000 a year to deserving recipients. That would be pretty cool indeed, but like anything else, if it sounds too good to be true, it probably is, right?

Well, maybe not. It turns out that we in the amateur radio community — and even amateur radio adjacent fields — have a rich uncle named Amateur Radio Digital Communications (ARDC), a foundation with a large endowment and a broad mission to “support amateur radio, funds scholarships and worthy educational programs, and financially support technically innovative amateur radio and digital communications projects.” As the foundation’s Outreach Manager John Hayes (K7EV) explained at Supercon 2022, ARDC is a California-based 501(c)3 non-profit organization that has been in the business of giving away money to worthy projects in the amateur radio space since 2021.

Continue reading “Supercon 2022: Tap Your Rich Uncle To Fund Your Amateur Radio Dreams”

NASA Help Wanted: Ham Radio Operators Please Apply

NASA’s been recruiting citizen scientists lately, and their latest call is looking for help from ham radio operators. They want you to make and report radio contacts during the 2023 and 2024 North American eclipses. From their website:

Communication is possible due to interactions between our Sun and the ionosphere, the ionized region of the Earth’s atmosphere located roughly 80 to 1000 km overhead. The upcoming eclipses (October 14, 2023, and April 8, 2024) provide unique opportunities to study these interactions. As you and other HamSCI members transmit, receive, and record signals across the radio spectrum during the eclipse, you will create valuable data to test computer models of the ionosphere.

The upcoming eclipses are in October of this year and in April 2024, so you have some time to get your station in order. According to NASA, “It will be a fun, friendly event with a competitive element.” So if you like science, space, or contesting, it sounds like you’ll be interested. Right now, the big event is the Solar Eclipse QSO Party. There will also be a signal spotting challenge and some measurements of WWV, CHU, AM broadcast stations, and measurements of the ionosphere height. There will also be some sort of very low-frequency event. Details on many of these events are still pending.

Hams, of course, have a long history of experimenting with space. They routinely bounce signals off the moon. They also let radio signals bounce off the trails of ionized gas behind meteors using special computer programs.

Electromagnetic Mechanism Makes Reconfigurable Antenna

Antennas are a key component to any RF gadget. But antennas often only perform well over a narrow band of frequencies. For some applications, this is acceptable, but often you would like to reconfigure an antenna for different bands. Researchers at Penn State say they’ve developed a tunable antenna using compliant mechanisms and electromagnets. The new scalable design could work in small areas to provide frequency agility or beamforming.

The prototype is a circular patch antenna made with 3D printing. If you want to read the actual paper, you can find it on Nature Communications.

A compliant mechanism is one that achieves force and motion through elastic body deformation. Think of a binder clip. There’s no hinge or bearing. Yet the part moves in a useful way, using its own deformation to open up or grip papers tightly. That’s an example of a compliant mechanism. This isn’t a new idea — the bow and arrow are another example. However, because 3D printing offers many opportunities to build and refine devices like this, interest in them have increased in recent years.

We couldn’t help but notice that the antenna is a variation of a “compliant iris” like the one in the video below. You can find designs for these online for 3D printing, so if you wanted to experiment,  you might think about starting there.

We’ve looked at compliant mechanisms before. Why would you want better chip-scale antennas? Why, indeed.

Continue reading “Electromagnetic Mechanism Makes Reconfigurable Antenna”

3D Printing Antennas With Dielectric Resin

[Machining and Microwaves] has long wanted to use a 3D printer to print RF components for antennas and microwave lenses. He heard that Rogers — the company known for making PCB substrates, among other things — had a dielectric resin available and asked them if he could try some. They agreed, with some stipulations, including that he had to visit their facility and show his designs in a video. Because of that, the video seems a little bit like a commercial, but we think he is genuinely excited about the possibility of the resin.

Since he was in their facility, he was able to interview several of the people behind the resin, and they had some interesting observations about keeping resin consistent during printing and how the moonbounce feed he wanted to print would work.

Some of the exotic RF test equipment was interesting to see, too. The microwave lenses look like some kind of modern art. According to the Roger’s website:

Radix Printable Dielectric materials are a ceramic-filled, UV-curable polymer designed for use with photopolymer 3D-printing processes like sterolithography (SLA) and digital light processing (DLP) printing. These materials and printing processes enable the use of high-resolution, scalable 3D-printing for complex RF dielectric components such as gradient index (GRIN) lenses or three-dimensional circuits. The 2.8Dk printable dielectric is designed to have low loss characteristics through millimeter wave (mmWave) frequencies and low moisture absorption for end-use applications.

It isn’t clear to us that you could use this resin in your own printers, but they did look pretty similar to what we have hanging around except, perhaps, for the continuous circulation of the resin pool. We figured the resin wasn’t inexpensive. In fact, we found a liter online for $1,863. We don’t know if that’s the suggested retail price or not, but we also suppose if you need this material, you won’t be that surprised at the cost.

If you don’t need microwave frequencies, you might be able to get by with some easier techniques. Or, you can even do something slightly more difficult but probably a lot cheaper.

Continue reading “3D Printing Antennas With Dielectric Resin”

Digital Library Of Amateur Radio And Communications Is A Treasure Trove

Having a big bookshelf of ham radio books and magazines used to be a point of bragging right for hams. These days, you are more likely to just browse the internet for information. But you can still have, virtually, that big shelf of old ham books, thanks to the DLARC — the digital library of Amateur Radio and Communications.

A grant from a private foundation has enable the Internet Archive to scan and index a trove of ham radio publications, including the old Callbooks, 73 Magazine, several ham radio group’s newsletters from around the globe, Radio Craft, and manuals from Icom, Kenwood, Yaesu, and others.

Continue reading “Digital Library Of Amateur Radio And Communications Is A Treasure Trove”