Apple is often lauded for its design chops, but function is often sacrificed at the altar of form, particularly when repair is involved. [Ken Pillonel] has made it easier for everyone to replace the batteries or lightning port in the AirPods Pro case. (YouTube)
With such notable hacks as adding USB C to the iPhone already under his belt, [Pillonel] has turned his attention to fixing the notoriously poor repairability of AirPods and AirPods Pro, starting with the cases. While the batteries for these devices are available, replacement Lightning ports are not, and taking the housing apart for the case is an exercise in patience where the results can’t be guaranteed.
He designed a USB C replacement port for broken Lightning ports that is a perfect fit if you happen to get the case apart in one piece. If you’re less successful, he has you covered there too with a 3D printable enclosure replacement.
A broken PlayStation controller would normally be a bummer, and if the issue is losing calibration that’s stored in a non-documented format, you might as well bin it. For [Al] of [Al’s blog], however, it’s a challenge, turning into a four-part story – so far. The first installment was published January 1st this year, and seeing the pure enthusiasm [Al] has reverse-engineering the DualShock 4 controller, you might guess that this is a New Year’s gift from someone who knows [Al] very well. The list of problems with the joystick is numerous, to begin with – it’s easier to list all the things that work properly, and it isn’t many of them. Perhaps, the firmware problem is is the most interesting one to start with. Continue reading “Challenging A Broken DualShock 4 Controller To A Duel”→
It all started with a vague error code (shown in the image above) on [nophead]’s Bosch SMS88TW01G/01 dishwasher, and it touched off a months-long repair nightmare that even involved a logic analyzer. [nophead] is normally able to handily diagnose and repair electronic appliances, but this time he had no idea what he was in for.
Not many dishwashers require breaking out a logic analyzer and 3D-printed custom adapters, but this one did.
Not only were three separate and unrelated faults at play (one of them misrepresented as a communications error that caused a lot of head-scratching) but to top it all off, the machine is just not very repair-friendly. The Bosch device utilized components which are not easily accessible. In the end [nophead] prevailed, but it truly was a nightmare repair of the highest order. So what went wrong?
One error appears to have been due to a manufacturing problem. While reverse-engineering the electronics in the appliance, [nophead] noticed a surface-mounted transistor that looked crooked. It was loose to the touch and fell into pieces when he attempted to desolder it. This part was responsible for switching an optical sensor, so that was one problem solved.
Another issue was a “communications error”. This actually came down to ground leakage due to a corroded and faulty heater, and to say that it was a pain to access is an understatement. Accessing this part requires the machine to be turned upside down, because the only way to get to it is by removing the base of the dishwasher, which itself requires a bizarre series of awkward and unintuitive steps to remove. Oh, and prior to turning the machine upside down, one has to purge the sump pump, which required a 3D-printed adapter… and the list goes on.
And the E02 error code, the thing that started it all? This was solved early in troubleshooting by changing a resistor value by a tiny amount. [nophead] is perfectly aware that this fix makes no sense, but perhaps it was in fact related to the ground leakage problem caused by the corroded heater. It may return to haunt the future, but in the meantime, the machine seems happy.
Although the HP 54542C oscilloscope and its siblings are getting on in years, they’re still very useful today. Unfortunately, as some of the first oscilloscopes to switch from a CRT display to an LCD they are starting to suffer from degradation. This has led to otherwise perfectly functional examples being discarded or sold for cheap, when all they need is just an LCD swap. This is what happened to [Alexander Huemer] with an eBay-bought 54542C.
Although this was supposed to be a fully working unit, upon receiving it, the display just showed a bright white instead of the more oscilloscope-like picture. A short while later [Alexander] was left with a refund, an apology from the seller and an HP 54542C scope with a very dead LCD. This was when he stumbled over a similar repair by [Adil Malik], right here on Hackaday. The fix? Replace the LCD with an FPGA and VGA-input capable LCD.
While this may seem counter intuitive, the problem with LCD replacements is the lack of standardization. Finding an 8″, 640×480, 60 Hz color LCD with a compatible interface as the one found in this HP scope usually gets you salvaged LCDs from HP scopes, which as [Alexander] discovered can run up to $350 and beyond for second-hand ones. But it turns out that similar 8″ LCDs are found everywhere for use as portable displays, all they need is a VGA input.
Taking [Adil]’s project as the inspiration, [Alexander] used an UPduino v3.1 with ICE40UP5K FPGA as the core LCD-to-VGA translation component, creating a custom PCB for the voltage level translations and connectors. One cool aspect of the whole system is that it is fully reversible, with all of the original wiring on the scope and new LCD side left intact. One niggle was that the scope’s image was upside-down, but this was fixed by putting the new LCD upside-down as well.
After swapping the original cooling fan with a better one, this old HP 545452C is now [Alexander]’s daily scope.
We aren’t saying that appliances are a scam, but we have noticed that when your appliances fail, there’s a good chance it will be some part you can no longer get from the appliance maker. Or in some cases, it’s a garden-variety part that should cost $2, but has been marked up to $40. When [Balakrishnan] had a failure of the timer control board for a Whirlpool washing machine, it was time to reverse engineer the board and replace it with a small microcontroller.
Of course, this kind of hack is one of those that won’t help you unless you need exactly that timer board. However, the process is generally applicable. Luckily, the motherboard chip was documented and the timer control board used a simple ATmega88, so it was easy to see that the devices were communicating via I2C.
Reading the I2C bus is easy with a logic analyzer, and this revealed the faulty device’s I2C address. The board that failed was only for display, so a simple program that does nothing other than accept I2C data put the washer in working order. Once it was working with an Arduino, an ATTiny45 did the work with a lot less space and cost.
Over the last few years we have brought you many stories about John Deere tractors, and how their repair has been locked down such that only manufacturer-authorised technicians can work on them. They’ve become a poster child in the battle for the right to repair, a symbol of the worst practices. Finally now we can bring you some good news of sorts, as the agricultural giant has signed a memorandum of understanding with the American Farm Bureau Federation to ensure that their products will henceforth be repairable by people without Deere approval.
So this is good news, and we’re guessing that other agricultural manufacturers doing the same DMCA practices will now follow suit. But it’s not a complete victory. The problem starts not with the DMCA restriction itself, but with the extension of the machine’s computer system into every part, including those many parts which simply don’t need it. It’s not a complete victory if anyone can now use the software to register a new hydraulic valve with the system; instead that hydraulic valve should not have to be authorised in the first place. It’s this creeping unnecessary complexity which is the true enemy of right-to-repair, and we shouldn’t forget that.
Like many of you, I’ve become the designated “fix-it” person for my family and friends. While it can be a lot of work — I just finished an oil change that required me to lay in a cold, wet driveway and I can’t mention in polite company the substances I was bathed in while fixing a clogged pipe last week — I generally relish my role. I enjoy solving problems, I love working with my hands and my head, and who doesn’t like saving money and time?
But for me, the best part of being the fix-it guy is the satisfaction that comes from doing something others can’t do. I find this especially true with automotive repairs, which conventional wisdom says is strictly the province of factory-trained experts. A little bit of a hero complex, perhaps? Absolutely! After all, I don’t get paid for my repairs, so I’ve got to get a little something for the effort.
This is why a recent pair of unrelated fixes left me feeling thoroughly unsatisfied. Neither of these jobs was a clear win, at least in terms of getting the rush of being able to do something that nobody else could. At best, these were qualified wins, which both still left me feeling a little defeated. And that got me thinking that I’m probably not the only one who has had marginal repair wins like these.
