Microsoft Now Offering Parts And Repair Guides For Xbox Controllers

August 2, 2023 by Tom Nardi 11 Comments

We’re big fans of repairable hardware here at Hackaday, so much so that when we see a company embracing the idea that their products should actually be serviced rather than thrown in the trash, we like to call attention to it. Yes, that even includes when it’s Microsoft.

This community has had a mixed relationship with the Redmond software giant, to say the least. But we’ve still got to give them credit when they do something positive. Not only are they offering a full selection of replacement parts for both the standard and Elite Xbox controllers, they’ve also provided written instructions and step-by-step video guides on how to install your new parts.

For those of you who stopped playing console games when the controllers still only had two buttons, this might not seem like such a big deal. But considering a new Xbox Elite Wireless Controller will set you back a dizzying $180, it’s not hard to see why some folks would be excited about the possibility of swapping out the guts of the thing for $50.

Of course, these parts were already available from third party sellers, and iFixit naturally has repair guides for all the different flavors of Xbox controllers. Nothing about what Microsoft is doing here makes the Xbox controller fundamentally any easier to repair than it was previously. But the fact that the company isn’t treating their customers like adversaries is a step in the right direction.

Valve has been similarly open about the internals of the Steam Deck, though their presentation was a bit dramatic, and even Sony provided an official teardown video for the PS5. We’re not sure why these companies are willing to pull back the curtain when it comes to gaming hardware. Whatever the reason, we’re certainly not complaining.

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Xbox Flexure Joystick Puts You In The Pilot’s Seat

August 11, 2021 by Tom Nardi 6 Comments

With the recent release of Microsoft Flight Simulator on the Xbox Series X|S there’s never been a better time to get a flight stick for the console, and as you might imagine, there are a number of third party manufacturers who would love to sell you one. But where’s the fun in that?

If you’ve got a fairly well tuned 3D printer, you can print out and assemble this joystick by [Akaki Kuumeri] that snaps right onto the Xbox’s controller. Brilliantly designed to leverage the ability of 3D printers to produce compliant mechanisms, or flextures, you don’t even need any springs or fasteners to complete assembly.

The flexture gimbal works without traditional springs.

The free version of Thingiverse only lets you move the controller’s right analog stick, but if you’re willing to drop $30 USD on the complete version, the joystick includes additional levers that connect to the controller’s face and shoulder buttons for more immersive control. There’s even a throttle that snaps onto the left side of the controller, though it’s optional if you’d rather save the print time.

If you want to learn more about the idea behind the joystick, [Akaki] is all too happy to walk you through the finer parts of the design in the video below. But the short version is the use of a flextures in the base of the joystick opened up the space he needed to run the mechanical linkages for all the other buttons.

This isn’t the first time [Akaki] has used 3D printed parts to adapt a console controller for flight simulator use. A simplified version of this concept used ball-and-socket joints to move the Xbox’s analog sticks, and he even turned a PlayStation DualShock into an impressive flight yoke you could clamp to your desk.

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Patience Beats Rage-Quit In Shattered Xbox Controller Repair

September 19, 2020 by Brian McEvoy 18 Comments

There are negative-one hacks to this project. Someone lost at their game, lost their temper, then raged at their Xbox controller with some horsepower. The result is that [Taylor Burley] gets a free controller with a non-responsive joystick out of the deal, and since he had nothing to lose, he decided to heat up the iron and bring the controller back to life.

The majority of the project is told in pictures and through the narration in the video below. In removing the joystick, [Taylor] opts for the technique of doping the connections with fresh solder (we assume containing lead for easier melting) before reaching for the desoldering wick. The diagnosis stage is brief because when the joystick lifts away, the PCB falls apart into two separate pieces! The next step was to glue the two halves together with cyanoacrylate to get into the nooks and crannies, then epoxy to provide structure. Solder bridges were not going to jump that gap, so he used 30ga wire and attached it wherever he could scrape away some solder mask. Best of all, it worked when he reattached the joystick. Job well done.

Xbox controllers are not a scarce commodity, so people do not spend their idle hours fixing them, but not many people can claim experience. Maybe someday the stakes will be higher and he will have the courage to repair vintage electronics. We won’t rant on how things aren’t built to last, and how we don’t train people to fix things. Today, we want to focus on someone who used their time to repair and learn.

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Automate Your Xbox

April 24, 2020 by Mike Szczys 9 Comments

First the robots took our jobs, then they came for our video games. This dystopian future is brought to you by [Little French Kev] who designed this adorable 3D-printed robot arm to interface with an Xbox One controller joystick. He shows it off in the video after the break, controlling a ball-balancing physics demonstration written in Unity.

Hats off to him on the quality of the design. There are two parts that nestle the knob of the thumbstick from either side. He mates those pieces with each other using screws, firmly hugging the stick. Bearings are used at the joints for smooth action of the two servo motors that control the arm. The base of the robotic appendage is zip-tied to the controller itself.

The build targets experimentation with machine learning. Since the computer can control the arm via an Arduino, and the computer has access to metrics of what’s happening in the virtual environment, it’s a perfect for training a neural network. Are you thinking what we’re thinking? This is the beginning of hardware speed-running your favorite video games like [SethBling] did for Super Mario World half a decade ago. It will be more impressive since this would be done by automating the mechanical bit of the controller rather than operating purely in the software realm. You’ll just need to do your own hack to implement button control.

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Xbox One X Gets Aluminum Laptop Makeover

November 28, 2018 by Tom Nardi 26 Comments

While many a gamer was willing to brave hand-to-hand combat this Black Friday just to get a few bucks off of Microsoft’s premium-tier game console, [jomega] was already cutting his to pieces from the comfort of his own home. Not dissuaded by the system’s fairly high sticker price or relatively limited modding scene, he decided to transplant his Xbox One X into an incredibly slick laptop-style aluminum enclosure.

Turning a game console into a “laptop” is hardly new, Ben Heck has been doing it for over a decade now, but in general they tend to look pretty clunky. With a few exceptions, the builder’s goal is not so much to make the final result look sleek and professional, but simply to take their favorite games on the go. But from the start [jomega] wanted something that would not only allow him to take long walks in the park with Master Chief, but look gorgeous doing it.

One of his goals was to make the final device thinner than the original system, so the first step was to assemble virtual representations of the Xbox’s principal components in CAD to find the most efficient placement for everything. Long before the first pieces of aluminum were cut, [jomega] already knew where each part and screw was going to end up. The time he invested in planning out the build in CAD more than made up for itself when it came time to assemble the final product, and also means this design is highly reproducible should he decide to build another one on commission.

Even though the final system seems impossibly thin, no hardware or functionality had to be left out. Even the optical drive, which on the stock console is something of an afterthought to begin with in an era of digital downloads (rumor has it the next Xbox will drop optical discs entirely), has been retained. Special consideration did need to be given to cooling the 4K powerhouse though, and [jomega] warns that running the system with the case open or the fans off can have dangerous consequences.

Thanks to the Xbox One’s wireless capabilities (for both Internet connection and controllers), there’s a notable lack of ports on the case. This made the design a bit easier, as [jomega] really only needed to have a connector for the AC power cord in the back and a couple of holes for the system’s power, eject, and controller sync buttons. He did add in a USB port for convenience, but even that could be skipped to make things easier.

In the past we’ve seen some rather husky Xbox 360 laptop builds, and at least one attempt to build a more slimline version, but this latest entry in the long line of portable-ized Xboxen has set the bar very high.

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Rejecting Microsoft’s Phaseout Of The Kinect

February 18, 2018 by Tom Nardi 34 Comments

You might not be aware unless you’re up on the latest gaming hardware, but Microsoft is trying to kill the Kinect. While the Xbox One famously included it as a mandatory pack-in accessory at launch (this was later abandoned to get the cost down), the latest versions of the system don’t even have the proprietary port to plug it in. For a while Microsoft was offering an adapter that would let you plug it into one of the console’s USB ports, but now even that has been discontinued. Owners of the latest Xbox One consoles who still want to use the Kinect are left to find an adapter on eBay, where the prices have naturally skyrocketed.

Recently [Eagle115] decided to open up his Kinect and see if he couldn’t figure out a way to hook it up to his new Xbox One. The port on the Kinect is a USB 3.0 B female, but it requires 12V to operate. The official Kinect adapter took the form of a separate AC adapter and a “tap” that provided the Kinect with 12V over USB, so he reasoned he could pop open the device and provide power directly to the pads on the PCB.

[Eagle115] bought a 12V wall adapter and a USB 3.0 B cable and got to work. Once the Kinect was popped open, he found that he needed to supply power on pin 10 (which is helpfully labeled on the PCB). There’s just enough room to snake the cable from the AC adapter through the same hole in the case where the the USB cable connects.

With the Kinect getting 12V from the AC adapter, the Xbox has no problem detecting it as if you were using the official adapter. At least for now, they haven’t removed support for the Kinect in the Xbox’s operating system.

The Kinect has always been extremely popular with hackers (it even has its own category here on Hackaday), so it’s definitely sad to see that Microsoft is walking away from the product. The community will no doubt continue pulling off awesome hacks with it; but it’s looking increasingly likely we won’t be getting a next generation Kinect.

[via /r/DIY]

Enter The PlayBox, Where Microsoft And Sony Get Along

January 18, 2015 by James Hobson 13 Comments

[Eddie Zarick] is a pretty eccentric case modder. So when a customer asked him for an Xbox One / Playstation 4 combo unit, he got excited. He calls it the PlayBOX 4ONE. Cute.

He has managed to cram the guts of both the PS4 and Xbox One into a 22″ laptop-like shape — it is pretty chunky though. The power supply is internal, but obviously you can only turn on one system at a time. Surprisingly he was even able to keep the cooling systems intact! Both consoles still have full use of WiFi and have dedicated LAN ports available on the back of the system. Unfortunately, the Xbox USB ports weren’t so lucky — looks like you’re stuck with wireless Microsoft accessories only.

To see how he did it, check out the following video.

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