Flat-Pack Multi-Tool Has Many Dimensions

February 1, 2024 by Kristina Panos 4 Comments

Sometimes, you just have to see whether something can be done. Such is the case with [ToolTechGeek]’s flat-pack metal multi-tool build. Can an entire multi-tool be made with only flat pieces of laser-cut metal and fasteners? It would seem so, yes. And quite nicely, too, as you’ll see in the video after the break.

[ToolTechGeek] started by designing all the parts in Inkscape, and then made a few 3D printed versions to check fitment before committing to laser-cut metal. Once they had the pieces cut, everything came together nicely except for a few tabs that connect some of the parts together. These just had to be filed down a bit.

So now, [ToolTechGeek] has a handy set of pliers, flat- and Phillips-head screwdrivers, a knife, and a bottle opener all in one place. Although the pliers don’t have teeth, they still do a fine job of removing nuts and the like. Be sure to check out the final product and see it get put to the test.

No use for such a thing? Maybe you’d prefer an NFC multi-tool.

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Flux, From Scratch

January 29, 2024 by Jenny List 52 Comments

Soldering flux is (or at least, should be) one of the ubiquitous features of any electronics bench. It serves the purpose of excluding oxygen from a solder joint as it solidifies, and in most cases its base is derived from pine rosin. Most of us just buy flux, but [pileofstuff] is having a go at making his own.

He starts with a block of rosin and a couple of different solvents. Isopropanol we’re happy with, but perhaps using methanol for something to be vaporized within breathing distance isn’t something we’d do. At about 25% rosin to solvent ratio the result is a yellow liquid flux, which he tests against some commercial fluxes. The result is a reasonable liquid flux, something which perhaps shouldn’t be too much of a surprise, and is a handy piece of information to store away should we ever be MacGuyver-like stuck in a pine forest with a need to save the day with electronics.

It would be interesting to try the same technique but with a solvent selected to soften the rosin for a paste flux, and perhaps any chemists among our readership could enlighten us about just what rosin is beside the heavy fractions left after extracting the volatiles from pine resin.

In the past we’ve taken a close look at how solder really works.

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Soldering Holder From Old Lamps

January 27, 2024 by Al Williams 11 Comments

One of the neat things about 3D printing is that you can create custom parts to fit salvage to use in projects. For example, [Willyrags05] took a lamp — looks like something you might find at a resale shop — harvested the gooseneck tubes from it.

Before 3D printing, it would have required ingenuity to cobble together some way to secure base and add a clamp to the other end. A blob of epoxy wouldn’t look as nice and not everyone can machine nice round adapters. Don’t have the same lamp? No problem. You can easily modify the adapters or create new ones to print for yourself.

Outside of the 3D printer, the project required a way to cut the ends off the tubes. [Willy] used a chop saw, but it seems like a hacksaw or bolt cutters might work. Neatness doesn’t count since the printed adapter will cover all sins.

Once the tubes are ready, some glue, magnets, and alligator clips (why aren’t these crocodile clips?) complete the assembly. [Willy] mentions he needs stronger magnets, but we might have been tempted to make the bases wider with depressions for multiple magnets. This is probably a project you won’t duplicate exactly, but it may well inspire you to upcycle that old lamp in the attic.

Maybe you prefer a vise-like holder. There are plenty of other choices.

Bus Pirate 5 Now Shipping

January 25, 2024 by Tom Nardi 34 Comments

It’s happened to all of us at one time or another. There’s some component sitting on the bench, say an I2C sensor, a new display, or maybe a flash chip, and you want to poke around with it. So you get out the breadboard, wire it to a microcontroller, write some code, flash it…you get the idea. Frankly, it’s all kind of a hassle. Which is why [Ian Lesnet] created the Bus Pirate: a USB multi-tool designed to get you up and running with a new piece of hardware as quickly as possible.

Now, after years of development, the Bus Pirate 5 is available for purchase. Completely redesigned to take advantage of the impressive I/O capabilities of the RP2040, the new Bus Pirate also features a 240 x 320 IPS LCD that can show real-time voltage data and pin assignments. But despite the new display, and the bevy of RGB LEDs lurking under the injection molded enclosure, the primary interface for the device remains the VT100 terminal interface — now with the addition of a color status bar running along the bottom.

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A Dim Bulb Tester Is For Testing Other Equipment, Not Bulbs

January 18, 2024 by Lewin Day 26 Comments

If you’re testing old stereo equipment, a dim bulb tester can really come in handy. It’s not for testing bulbs, though, it’s a tester that uses a dim bulb to test other things. [Nicholas Morganti] explains it all in his guide to making your own example of such a tool. Just be wary — you need to know what you’re doing with mains voltages to do this safely!

The dim bulb is a deceptively simple tool that nonetheless often proves useful in diagnostics. It normally just consists of a bulb connected in series with the equipment under test. The bulb is intended to be a similar wattage to the power draw of the equipment itself. Take for example, an amplifier. If the bulb glows brightly when the amp is under no load, it suggests there may be a short circuit somewhere. That’s because the glowing bulb indicates that plenty of current is being drawn under a condition when very little should be flowing. The bulb protects the equipment by essentially acting as a bit of a current limiting device. It’s a soft-start tool for a piece of vulnerable equipment.

Building one is usually as simple as gathering an enclosure, a plug receptacle, a bulb socket, and some other ancillary parts to lace everything together. [Nicholas] explains it all with clear diagrams and tells you how to follow along. It’s easy enough, but you really need to know what you’re doing to use one safely, as mains voltages are involved.

It’s a great tool to have if you’re getting into amplifier repair or similar work on old gear. If you’ve been whipping up your own must-have tools, don’t hesitate to let us know!

Android-Powered Rigol Scopes Go Wireless

January 18, 2024 by Al Williams 9 Comments

The Rigol DHO800 and DHO900 series use Android underneath, and as you might expect, this makes them easier to hack. A case in point: [VoltLog] demonstrates that you can add WiFi to the scope using a cheap USB WiFi adapter. This might seem like a no-brainer on the surface, but because the software doesn’t know about WiFi, there are a few minor hoops to jump through.

The first issue is that you need a WiFi adapter the built-in OS already knows how to handle. The community has identified at least one RTL chipset that works and it happens to be in the TP-Link TL-WN725N. These are old 2.4 GHz only units, so they are widely available for $10 or less.

But even with the correct hardware, the scope doesn’t have any menus to configure the WiFi interface. To solve that, you need to temporarily use a USB hub and a USB keyboard. Once you have everything plugged in, you can use the Super + N keyboard shortcut to open up the Android notification bar, which is normally hidden. Once you’ve setup the network connection, you won’t need the keyboard anymore.

Or maybe not — it turns out the keyboard does allow you to change a few other things. For example, [VoltLog] used it to increase the screen brightness more than the default maximum setting.

The only other issue appears to be that the scope shows it is disconnected even when connected to WiFi. That doesn’t seem to impact operation, though. Of course, you could use a WiFi to Ethernet bridge or even an old router, but now you have a cable, a box, and another power cord to deal with. This solution is neat and clean. You bet we’ve already ordered a TP-Link adapter!

WiFi scopes are nothing new. We suspect Rigol didn’t want to worry about interference and regulatory acceptance, but who knows? Besides, it is fun to add WiFi to wired devices.

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Wiring Harness? That’s A Wrap!

January 12, 2024 by Al Williams 22 Comments

[Mr Innovative] likes to keep his wire harnesses tidy, but it is a pain to neatly wrap cables. So, he automated the process using a combination of milled acrylic and 3D printing. We hope the design files will be up on his website soon, although the mechanism is similar to another wrapping machine he made a few years ago. However, it can still be a source of inspiration if you want to do a unique take on it.

To use the machine, you feed the wires through the center hole and mount tape on the spool. A motor spins the spool and you only need to slowly advance the tool to get a nice close wrap. Naturally, you can wrap tape around wires by hand, so this is a bit of a luxury item. However, we could see modifying it to move the cable through at a constant rate with another motor, which might do a better job than you can do by hand.

We couldn’t help but wonder if you could start with a ping pong paddle instead of cutting the frame out of acrylic.

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