tester

15 Articles

A Dim Bulb Tester Is For Testing Other Equipment, Not Bulbs

January 18, 2024 by 26 Comments

If you’re testing old stereo equipment, a dim bulb tester can really come in handy. It’s not for testing bulbs, though, it’s a tester that uses a dim bulb to test other things. [Nicholas Morganti] explains it all in his guide to making your own example of such a tool. Just be wary — you need to know what you’re doing with mains voltages to do this safely!

The dim bulb is a deceptively simple tool that nonetheless often proves useful in diagnostics. It normally just consists of a bulb connected in series with the equipment under test. The bulb is intended to be a similar wattage to the power draw of the equipment itself. Take for example, an amplifier. If the bulb glows brightly when the amp is under no load, it suggests there may be a short circuit somewhere. That’s because the glowing bulb indicates that plenty of current is being drawn under a condition when very little should be flowing. The bulb protects the equipment by essentially acting as a bit of a current limiting device. It’s a soft-start tool for a piece of vulnerable equipment.

Building one is usually as simple as gathering an enclosure, a plug receptacle, a bulb socket, and some other ancillary parts to lace everything together. [Nicholas] explains it all with clear diagrams and tells you how to follow along. It’s easy enough, but you really need to know what you’re doing to use one safely, as mains voltages are involved.

It’s a great tool to have if you’re getting into amplifier repair or similar work on old gear. If you’ve been whipping up your own must-have tools, don’t hesitate to let us know!

LED Tester Also Calculates Resistor For Target Voltage

December 2, 2023 by 12 Comments

[mircemk] built a slick-looking LED tester with a couple handy functions built in. Not only can one select a target current to put through an LED, but by providing a target voltage, the system will automatically calculate the necessary series resistor. If for example the LED is destined for 14 V, this device will not only show how the LED looks at the chosen current, but will calculate the required resistor to get the same results on a 14 V system.

The buttons on the left control the target current and the voltage of the destination system. Once an LED is connected it will light up and the display indicates the LED’s forward voltage, the LED current, and the calculated series resistor value to obtain the same result at the selected target voltage. It’s a handy way to empirically dial in LED brightness values without needing to actually set up any particular test environment.

On the inside there’s little more than a handful of passive components, an Arduino, an LCD display, and a few buttons. This kind of tool reminds us of the highly clever component testers that hit the hobbyist scene years ago, showing what kind of advanced tricks a modern microcontroller is capable of with the right programming. (Here’s a look at how those work, if you’re interested in some deeper details.)

[mircemk] demonstrates his tool in the video, embedded below. We particularly like the attention he paid to the enclosure, giving it a very functional layout. It goes to show that when designing something, it’s never too early to consider enclosure and UI layout.

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JITX Spits Out Handy USB Cable Tester

May 31, 2023 by 12 Comments

When USB first came on the scene, one of the benefits was that essentially any four conductors could get you to the point where you could send information at 12 Mbps. Of course everything is faster these days, and reaching today’s speeds requires a little bit more fidelity in the cables. This simple tester makes sure that your modern cables are actually up to the task.

One of the design goals of this project is to automate away the task of testing cables or finding one that works, especially before thinking a problem with a device is somewhere in software, spending hours or days debugging, before realizing that it’s actually being caused by a hardware malfunction. The small PCB has two USB-C fittings to plug in both of the ends of a cable to, and between those connectors there is a number of LEDs. Each LED is paired to one the many conductors within the USB cable, and not only does it show continuity of these conductors but it can also show a high resistance connection via a dimly-lit or off-color display from an LED.

One of the other interesting facets of this build is the use of JITX, which is a software-defined electronics CAD tool which allows PCB design to be automated by writing out the requirements of the PCB into code, rather than drawing it manually. It’s worth a look, and a lot of the schematics of this particular project as well as some discussion on this software can be found on the project’s GitHub page. Incidentally, if this tester looks familiar, it’s probably because your’re thinking of the open source hardware USB tester created by [Álvaro Prieto].

Power Up Vintage Electronics Less Unsafely With A Dim-Bulb Tester

November 13, 2022 by 54 Comments

Plugging in something like an antique radio to see if it works is a good way to have a bad time, because some old components don’t age well. For vintage electronics, inspection and repair are steps one and two. When it comes time to cautiously apply power, it’s best to use what’s called a dim-bulb tester and most hackers can probably put one together from scrap.

Being able to use one (or both) bulbs adds some flexibility, and the embedded power monitor is an inexpensive and handy addition.

These testers make it easier, and safer, to tell if there are any big problems with a device’s power supply. In its simplest form, a dim-bulb tester puts an incandescent lamp in series between a device — like an old radio — and the AC power from a wall socket. Thanks to this, if the device has a short circuit, the bulb will simply light up instead of causing any damage.

Ideally, one uses a bulb with a wattage rating that is roughly equal to the power consumption of the device being tested. If all is well, the bulb will glow very faintly and the device will work normally. A brightly glowing bulb would indicate excessive current draw. To allow some flexibility, [Doz]’s tester design allows using one or two 60 W incandescent bulbs in series, and even incorporates an inexpensive power monitor.

A dim-bulb tester isn’t an in-depth diagnostic tool but it is effective, simple, and allows for a safe startup even if there’s a serious problem like a short.  It helps protect valuable hardware from going up in smoke. In fact, the fundamental concept of limiting power to protect hardware in case of a fault has also been applied in the world of retrocomputing, where it helps protect otherwise irreplaceable hardware if something goes wrong.

A circuit board with a memory chip in a socket, and many memory chips in foam

Simple DRAM Tester Built With Spare Parts

February 27, 2022 by 13 Comments

Some of the most popular vintage computers are now more than forty years old, and their memory just ain’t how it used to be. Identifying bad memory chips can quickly become a chore, so [Jan Beta] spent some time putting together a cheap DRAM tester out of spare parts.

This little tester can be used with 4164 and 41256 DRAM memory chips. 4164 DRAM was used in several popular home computers throughout the 1970s and 1980s, including the Apple ][ series, Commodore 64, ZX Spectrum and many more. Likewise, the 41256 was used in the Commodore Amiga. These computers are incredibly popular in the vintage computing community, and its not uncommon to find bad memory in any of them.

With an Arduino at its core, this DRAM tester uses the most basic of electronic components, and any modest tinkerer should have pretty much everything in stock. The original project can be found here, including the Arduino code. Just pop the suspect chip into the ZIF socket, hit the reset switch, and wait for the LED – green is good, and red means it’s toast.

It’s a great sanity check for when you’re neck deep in suspect DRAM. A failed test is a sure sign that the chip is bad, however the tester does occasionally report a false pass. Not every issue can be identified with such a simple tester, however it’s great at weeding out the chips that are definitely dead.

If you’re not short on cash, then the Chip Tester Pro may be more to your liking, however it’s hard to beat the simplicity and thriftiness of building your own simple tester from spare parts. If you’re a little more adventurous, this in-circuit debugger could come in handy.

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DIY I2C Tester

March 23, 2021 by 26 Comments

[Dilshan] built a dedicated I2C tester which allows for I2C bus control over USB using simple commands such as init, read, write, etc. The Linux kernel has had I2C driver support for a couple of decades, but you’ll be hard pressed to find a computer or laptop with a I2C connector (excluding Bunnie Huang’s Novena hacker’s laptop, of course). This tester does require a Linux host, and his programs use libusb on the computer side and V-USB on the embedded side.

[Dilshan] put a lot of time into building this project, and it shows in the build quality and thorough documentation. With its single-sided PCB and all thru-hole construction, it makes a great beginner project for someone just getting into the hobby. At the heart of the tester is an ATmega16A in a 40-pin PDIP package (despite the Microchip overview page calling it a 44-pin chip), supported by a handful of resistors and transistors. Schematics are prepared in KiCad, code is compiled using gcc and avr-gcc, and he provides a label for the enclosure top. The only thing missing is information on the enclosure itself, but we suspect you can track that down with a little sleuthing (or asking [Dilshan] himself).

If you use I2C quite a lot, give this project a look. Easy to build, useful in the lab, and it looks nice as well. We have featured [Dilshan]’s work over the years, including this logic pattern generator and his two-transistor-on-a-breadboard superheterodyne receiver.

Universal Chip Analyzer: Test Old CPUs In Seconds

April 11, 2018 by 40 Comments

Collecting old CPUs and firing them up again is all the rage these days, but how do you know if they will work? For many of these ICs, which ceased production decades ago, sorting the good stuff from the defective and counterfeit is a minefield.

Testing old chips is a challenge in itself. Even if you can find the right motherboard, the slim chances of escaping the effect of time on the components (in particular, capacitor and EEPROM degradation) make a reliable test setup hard to come by.

Enter [Samuel], and the Universal Chip Analyzer (UCA). Using an FPGA to emulate the motherboard, it means the experience of testing an IC takes just a matter of seconds. Why an FPGA? Microcontrollers are simply too slow to get a full speed interface to the CPU, even one from the ’80s.

So, how does it actually test? Synthesized inside the FPGA is everything the CPU needs from the motherboard to make it tick, including ROM, RAM, bus controllers, clock generation and interrupt handling. Many testing frequencies are supported (which is helpful for spotting fakes), and if connected to a computer via USB, the UCA can check power consumption, and even benchmark the chip. We can’t begin to detail the amount of thought that’s gone into the design here, from auto-detecting data bus width to the sheer amount of models supported, but you can read more technical details here.

The Mojo v3 FPGA development board was chosen as the heart of the project, featuring an ATmega32U4 and Xilinx Spartan 6 FPGA. The wily among you will have already spotted a problem – the voltage levels used by early CPUs vary greatly (as high as 15V for an Intel 4004). [Samuel]’s ingenious solution to keep the cost down is a shield for each IC family – each with its own voltage converter.

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