Multi-purpose Welding Cart

August 1, 2010 by Mike Szczys 11 Comments

[Todd Harrison] put together a welding cart that has all kinds of tricks built-in. The carcass is a cheap rolling cart that has been reinforced with steel plate and beefier wheels. The top tray can be loaded up with fire brick for oxygen-acetylene welding or with a grate for cutting. That grate lets the slag fall through and into the red-rimmed fire-box below. Finally, there’s a steel plate to the right of the cart that rotates and slides over the top of the unit to prepare it for MIG welding. Todd walks us through his versatile invention in the video after the break. This will nicely augment your other welding hacks.

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DS1307 Breakout Board

July 26, 2010 by Mike Szczys 28 Comments

Adafruit’s got a handy breakout board for the DS1307 RTC available. This chip isn’t nearly as accurate as the DS3231 used in the Chronodot but it’s quite a bit cheaper. The breakout makes this easy to breadboard or plug into an Arduino and has everything you need; clock crystal, a backup battery, filtering capacitor, and pull-up resistors. Our favorite part is that Adafruit designs are open source so you can etch the board yourself if you checkout the files from their git repository. This will make a great addition to our prototyping hardware collection.

Incidentally, we were surprised to see the choice of 2.2k resistors for the I2C bus pull-ups. We were under the impression that 4.7k was a standard value here. We’d love to hear your thoughts on this in the comments.

[via Dangerous Prototypes]

Extremely Organized Prototyping

July 25, 2010 by Mike Szczys 55 Comments

We’ve got a couple of very high-tech shoe boxes in which we store our prototyping accessories. You’ll find a collection of LCD modules, chips on breakout boards, switches soldered to homemade boards for easy breadboarding, and much more. That is assuming you can find anything in that mess of components.

[Shahriar] took a different approach. He’s mounted all of his prototyping gear inside of a briefcase. This large collection of high-end boards include PIC prototyping, various LCD screens, and a large portion of SparkFun’s stocked boards. It’s much more advanced than the Arduino to-go platform, and you can see a full walk through of the system after the break.

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3D Printing With Chemicals

July 15, 2010 by Jakob Griffith 45 Comments

From the horse’s mouth,

“In this lithography experiment light creates free radicals from phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide which induce polymerization of 1,6-hexanediol diacrylate.”

Or for those without a Chemical Engineering degree, light from a (high resolution) projector interacts with a special liquid, producing a hard polymer on the surface. A platform within the liquid is lowered, taking the layer of polymer with it. Shine the projector again to produce another layer: lather, rinse, repeat. Long story short, an atypical 3D printer using light on a very small scale.

You get the chemicals and lab equipment, we’ll get the laptop and projector, and for goodness sake [Jimmie] stop bumping the table.

[Thanks Tomas]

Calibrate Those Instruments

July 4, 2010 by Caleb Kraft 21 Comments

This tip was a pleasant surprise on a Sunday morning. This site explains cheap and relatively easy ways of calibrating the instruments we hold so dear. Not only how, but when and why. Included are instructions on calibrating Voltage (DC and AC), frequency, RF and more.

[thanks Jan]

Open Source Logic Analyzer Software

July 1, 2010 by Mike Szczys 15 Comments

[Christian Weichel] has been hard at work developing LogicAnalyzer, an open source tool that may interest you. It is designed with SUMP Logic Analyzers in mind but a main goal is expandability. What this means is that it plays nicely with things like the Open Workbench Logic Sniffer or you can do a bit of fiddling to get it to work with your own designs. The program is based on Eclipse so you should be familiar with how it works and you can get it running easily on multiple platforms. Take a look at the wiki for a quick start.

How To Design Your Gears

June 30, 2010 by Caleb Kraft 32 Comments

[Dustyn Roberts] takes us through the process of designing gears for a specific application. Using Inkscape and Ponoko.com [Dustyn] takes us from equation to physical gear. While there is a plugin for Inkscape that allows you to basically drag and drop gears, this writeup will take you through the math to get exactly what you need. Those laser cut wooden gears are pretty cool looking too.