Tech In Plain Sight: Car Doors

There are a lot of common phrases that no longer mean what they used to. For example, you may have used the term “turn on the lights.” What are you actually turning? Where does this come from? Old gas lights had a valve that you did physically turn, and the phrase simply stuck around. Kids of the 90s have no idea why they “dial” a phone number. What about “roll up the car window”?  You don’t often encounter old-fashioned car doors with manual locks or a crank to roll up the window. These days it is all electronic. But have you ever wondered what’s going on inside there?

Let’s take a look at car doors, how they keep you safe, and how that sheet of glass slides into place, sealing against wind, rain, and noise. Of course, there are fancy car doors like suicide doors or sexy-but-impractical gull wing doors. At least one concept car even has a door that disappears under the vehicle when it opens; check out the video below. But even garden-variety doors are marvels of mechanical engineering. A compact structure that is secure and — mostly — reliable. Let’s look at how they do that.

Continue reading “Tech In Plain Sight: Car Doors”

Tech In Plain Sight: Tough As Nails

When you think of machines you see around you every day, you probably think about your car, computer, or household appliances. However, the world is full of simple machines. One simple machine in particular, the inclined plane, shows up a lot. For example, think of the humble nail. If you are a woodworker or even a homeowner you probably have bags of them. They certainly are all around you if you are indoors and maybe even if you are outdoors right now. Nails have been the fastener of choice for a very long time and they are a form of a wedge which is a type of inclined plane.

What else can you say about nails? Turns out, there is a lot to know. Like other fasteners, there are nails for very specific purposes. There are even nails with two heads and — no kidding — nails with two points. Exactly what kind of nail you need depends on what you are doing and what’s important to you.

Continue reading “Tech In Plain Sight: Tough As Nails”

Tech In Plain Sight: Primitive Engineering Materials

It isn’t an uncommon science fiction trope for our hero to be in a situation where there is no technology. Maybe she’s back in the past or on a faraway planet. The Professor from Gilligan’s Island comes to mind, too. I’d bet the average Hacakday reader could do pretty well in that kind of situation, but there’s one thing that’s often overlooked: materials. Sure, you can build a radio. But can you make wire? Or metal plates for a capacitor? Or a speaker? We tend to overlook how many abstractions we use when we build. Even turning trees into lumber isn’t a totally obvious process.

People are by their very nature always looking for ways to use the things around them. Even 300,000 years ago, people would find rocks and use them as tools. It wasn’t long before they found that some rocks could shape other rocks to form useful shapes like axes. But the age of engineered materials is much younger. Whether clay, metal, glass, or more obviously plastics, these materials are significantly more useful than rocks tied to sticks, but making them in the first place is an engineering story all on its own.

Continue reading “Tech In Plain Sight: Primitive Engineering Materials”

Tech In Plain Sight: Eyeglasses

Glasses wearers, try a little experiment. Take off your glasses and look at this page or, at least, at something you can’t see well without your glasses. Now imagine if you lived in a time where there was nothing to be done about your vision. If you wear contacts or you have good vision — perhaps you had surgery — then congratulations. But for most of us, vision changes with age are a fact of life. Even many young people need glasses or some other intervention to get good eyesight. At first glance, you might think eyeglasses are an obvious invention, but it turns out we didn’t get real glasses for quite some time and modern glasses are truly a piece of high tech that hides — quite literally — right in front of your face.

Continue reading “Tech In Plain Sight: Eyeglasses”

Tech In Plain Sight: Air Conditioning

I’m always amazed that technology can totally wipe out industries. Sure, some people make a living making horseshoes, for example, but the demand for them is way down compared to what it would have been when horses were the normal mode of transportation. But even so, people still make horseshoes. But think about the ice harvesting business. Never heard of it? Turns out, before refrigeration, there was a huge business of moving ice from where it naturally occurred to other places and storing it, usually underground with a lot of insulation. As far as I know, that business — including the neighborhood ice man — is totally gone now except for some historical exhibitions. We take refrigeration and air conditioning for granted, but it hasn’t been that long ago that ice was a luxury and your own reprieve from the heat was a fan.

Early Cooling

The story starts a little earlier than you might expect. In the 1840s, physician John Gorrie was concerned about “the evils of high temperature.” His hospital in Florida imported ice using the aforementioned ice trade and it wasn’t cheap nor was it very effective.

Undeterred, he developed a machine that used a horse, a waterwheel, steam, or wind power to drive a compressor to create ice. He got a patent in 1851 but it failed to catch on before his financial backer died. In fact, Oliver Evans had the idea in 1805 but never built a working machine. Jacob Perkins patented the first compression cooler in 1834, again with little practical use.

When U.S. President Garfield was shot, Navy engineers built a cooling box using cloths soaked in ice water to cool the president’s hospital room by 20 degrees. Since the mortally wounded president survived 80 days after the shooting, we presume he appreciated the comfort.

Continue reading “Tech In Plain Sight: Air Conditioning”

Tech In Plain Sight: Glucose Meters

If you or someone you know is diabetic, it is a good bet that a glucose meter is a regular fixture in your life. They are cheap and plentiful, but they are actually reasonably high tech — well, at least parts of them are.

The meters themselves don’t seem like much, but that’s misleading. A battery, a few parts, a display, and enough of a controller to do things like remember readings appears to cover it all. You wouldn’t be surprised, of course, that you can get the whole affair “on a chip.” But it turns out, the real magic is in the test strip and getting a good reading from a strip requires more metrology than you would think. A common meter requires a precise current measurement down to 10nA. The reading has to be adjusted for temperature, too. The device is surprisingly complex for something that looks like a near-disposable piece of consumer gear.

Of course, there are announcements all the time about new technology that won’t require a needle stick. So far, none of those have really caught on for one reason or another, but that, of course, could change. GlucoWatch G2, for example, was a watch that could read blood glucose, but — apparently — was unable to cope with perspiration.

Even the meters that continuously monitor still work in more or less the same way as the cheap meters. As Hackaday’s Dan Maloney detailed a few years back, continuous glucose monitors leave a tiny sensor under your skin and measure fluid in your body, not necessarily blood. But the way the sensor works is usually the same.

For the purposes of this article, I’m only going to talk about the traditional meter: you insert a test strip, prick your finger, and let the test strip soak up a little bit of blood.

Continue reading “Tech In Plain Sight: Glucose Meters”

Bar code shown in a 3D plain in Vaporwave Aesthetic

Tech In Plain Sight: Check Digits And Human Error

Computers in working order and with correct software don’t make mistakes. People, however, make plenty of mistakes (including writing bad software or breaking computers). In quality circles, there’s a Japanese term, poka yoke, which roughly means ‘error avoidance’. The idea is to avoid errors by making them too obvious for them to occur. For example, consider a SIM card in your phone. The little diagonal corner means it only goes in one way. If you put it in the wrong way, it is obviously wrong.

To be successful at poka yoke, you have to be able to imagine what a user might do wrong and then come up with some way to make it obvious that it is wrong. There are examples of this all around us and we sometimes don’t even know it. For example, what do your credit card number, your car’s VIN code, and a UPC code on a can of beans have in common?

Continue reading “Tech In Plain Sight: Check Digits And Human Error”