3d printer

568 Articles

3D Printer Enclosure Is Pleasant On The Eyes And Ears

August 2, 2016 by 37 Comments
There’s a lot going on in the 3D printing world. Huge printing beds, unique materials like concrete, and more accessible, inexpensive printers for us regular folk. The only thing that’s often overlooked with these smaller printers is the ruckus that they can make. The sounds of all those motors can get tiresome after a while, which was likely the inspiration for [Fabien]’s home 3D printer workstation. (Google Translate from French)
After acquiring a new printer, [Fabien] needed a place to put it and created his own piece of furniture for it. The stand is made out of spruce and is lined with insulation. He uses a combination of cork, foam, and recycled rubber tile to help with heat, sound, and vibration respectively. Don’t worry, though, he did install a ventilation system for the fumes! After the printer housing is squared away, he place a webcam inside so that the user can monitor the print without disturbing it. Everything, including the current print, is managed with a computer on the top of the cabinet.
Having a good workspace is just as important as having a quality tool, and [Fabien] has certainly accomplished that for his new 3D printer. There have been a lot of good workspace builds over the years, too, including electronics labs in a portable box and this masterpiece workbench. If you’ve ever experienced the frustration of working in an area that wasn’t designed for the task at hand, you’ll easily be able to appreciate any of these custom solutions.

Escalating To CNC Through Proxxon’s Tool Line

July 31, 2016 by 16 Comments

Proxxon is a mostly German maker of above average micro tools. They do sell a tiny milling machine in various flavors, from manual to full CNC. [Goran Mahovlić] did not buy that. He did, however, combine their rotary tool accessory catalog into a CNC mill.

Owning tools is dangerous. Once you start, there’s really no way to stop. This is clearly seen with Goran’s CNC machine. At first happiness for him was a small high speed rotary tool. He used it to drill holes in PCBs.

In a predictable turn of events, he discovered drilling tiny holes in PCBs by hand is tedious and ultimately boring. So he purchased the drill press accessory for his rotary tool.

Life was good for a while. He had all the tools he needed, but… wouldn’t it be better if he could position the holes more quickly. He presumably leafed through a now battered and earmarked Proxxon catalog and ordered the XY table.

A realization struck. Pulling a lever and turning knobs! Why! This is work for a robot, not a man! So he pestered his colleague for help and they soon had the contraption under CNC control.

We’d like to say that was the end of it, and that [Goran] was finally happy, but he recently converted his frankenmill to a 3D printer. We’ve seen this before. It won’t be long before he’s cleaning out his garage to begin the restoration and ultimate CNC conversion of an old knee mill. Videos after the break.

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A Crash Sensor For Delta 3D Printers

July 30, 2016 by 4 Comments

It doesn’t happen that often, but this is the last time that [Lucas] comes back from hours of unattended 3D printing to find a large portion of plastic spaghetti mess and a partly disassembled Kossel. The crash sensor he designed will now safely halt the printer if it detects that something went wrong during the print.

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Get Subpixel Printing With A DLP 3D Printer

July 26, 2016 by 14 Comments

A DLP 3D printer works by shining light into a vat of photosensitive polymer using a Digital Light Processing projector, curing a thin layer of the goo until a solid part has been built up. Generally, the resolution of the print is determined by the resolution of the projector, and by the composition of the polymer itself. But, a technique posted by Autodesk for their Ember DLP 3D Printer could allow you to essentially anti-alias your print, further increasing the effective resolution.

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3D Printering: G-Code Post Processing With Perl

July 20, 2016 by 31 Comments

Most of our beloved tools, such as Slic3r, Cura or KISSlicer, offer scripting interfaces that help a great deal if your existing 3D printing toolchain has yet to learn how to produce decent results with a five headed thermoplastic spitting hydra. Using scripts, it’s possible to tweak the little bits it takes to get great results, inserting wipe or prime towers and purge moves on the fly, and if your setup requires it, also control additional servos and solenoids for the flamethrowers.

This article gives you a short introduction in how to post-process G-code using Perl and Slic3r. Perl Ninja skills are not required. Slic3r plays well with pretty much any scripting language that produces executables, so if you’re reluctant to use Perl, you’ll probably be able to replicate most of the steps in your favorite language.

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New Part Day: ST’s 32-Bit 3D Printer Controller

July 19, 2016 by 57 Comments

There are a few 32-bit ARM-based 3D printer controller boards out there such as the Smoothieboard, the Azteeg X5 mini, [Traumflug]’s Gen5 electronics, whatever board is in the Monoprice MP Mini Select, and several others I will be criticized for not mentioning. All of these ARM boards provide smoother acceleration, better control, and ultimately better prints from whatever 3D printer they’re controlling. Now, out of the blue, there’s a new board. It’s an evaluation board from ST — much like those famous Discovery boards — that sells itself as a plug and play solution for 3D printers.

The heart of this board is an STM32F401 — not the king of the STM32 line or the fastest ARM microcontroller, but anything faster or more capable will add considerably more to the BOM for this board. This controller board features six of ST’s L6474 motor drivers with enough current for some beefy NEMA 23 stepper motors , a multi-zone heated bed, and connections for a WiFi module and external LCD and keypad. You can buy this board right now for $118. This board isn’t a game changer, but it is evidence the game has been changed.

As with all 3D printer controller boards, there are a few aspects that will leave users wanting more. This is a board meant for 12V heaters (except for the bed, which has a 24V, 20A output), and the stepper drivers can only go up to 16 microsteps. That said, there’s not much else to complain about. This offering comes with a 32-bit firmware called Marlin4ST. From a quick perusal, it looks like the familiar configuration.h is still there, and still does what it’s supposed to do.

This ST Discovery board is extremely capable, available now, and relatively cheap, but that’s not really the big story here. What this board represents is a reference design and working firmware for a 32-bit ARM-based printer controller. That’s the future, and with this board the future might come a little sooner.

Thanks [jagerboots] for sending this one in.

Sonic 3D Printer Auto Bed Leveling Makes A Swoosh

July 18, 2016 by 49 Comments

3D Printering: the final frontier. These are the voyages of another 3D printer hack. Its mission: to explore strange new ways of leveling a print bed.

So far, we’ve had servo probes, Allen key probes, Z-sled probes, inductive and capacitive contactless switches, just to name a few. All of them allow a 3D printer to probe its print bed, calculate a correction plane or mesh, and compensate for its own inherent, time variant, inaccuracies.

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