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48 Articles

Making Plastic Filament At Home

September 14, 2012 by 44 Comments

There’s one problem with the popularity of plastic-extruding 3D printers such as the RepRap and Makerbot; since they’ve become so popular, the price of plastic filament has skyrocketed over the past few years. Without a way to produce filament at a hackerspace or home lab, the price of 3D printed objects will remain fairly high. Project Spaghetti hopes to rectify that by building a machine to make plastic filament for 3D printers.

The folks behind Project Spaghetti – a loose amalgamation of makers going under the title of Open Source Printing, LLC – have successfully built a machine that is able to produce short lengths of plastic filament.

Early machines used a plunger to press small pellets of ABS plastic through a heated steel pipe to produce filament. There are a few problems with this approach, especially when the temperature is set to 480F, but the team was able to make a bit of filament with this design.

Although the team is using a piston to force melted plastic out of a nozzle, they do have a screw-drive ‘plan B’ in the works. This design should allow for continuous extrusion for theoretically endless reels of plastic filament, every RepRappers dream and a neat way to win 40 grand. Continue reading “Making Plastic Filament At Home” →

Arduino Tells You How Rough Your Last Mountain Bike Ride Was

May 24, 2012 by 16 Comments

If you want to see what kind of abuse you’re causing your body when out on those single-track rides this system is just the thing. It’s an Arduino data logger that [Wdm006] takes along on the rides with him. When he gets back home, a Python scripts captures the data dump and graphs it. It may sound like a neat trick, but he’s got something planned for that information.

The enclosure mounts to the stem of his bike. It houses an Arduino board with a data logging shield of his own design. That shield holds an SD card for storage, and breaks the other pins out as screw terminals. Right now there’s an accelerometer on the front fork, and some method of recording wheel speed. This is the research phase of an anti-lock brake system (ABS) he plans to build for mountain biking. No word on what hardware he’ll use for that, but we can’t wait to see how it comes out.

Welding And Casting ABS

December 16, 2011 by 31 Comments

Anybody who has a 3D printer always has a ton of useless plastic lying around. Some of that plastic may be from useless baubles, but most of it is in bad prints, short bits of filament, and general scraps. [Luke] found an interesting way to put those ABS scraps to use, and ended up turning trash into valuable plastic parts.

Commonly sold as nail polish remover, acetone will turn anything made out of ABS into a puddle of plastic. [Luke] makes glue using the same process – he fills a small container half full of acetone and half with small bits of ABS. After a day or so, he has a nice thin glue that dries into solid ABS. [Luke] used this to create a 400mm long piece of extruded t-slot. We don’t know if it would be suitable to build a child RepRap from, but it would sure be an interesting experiment.

[Luke] also did a little bit of casting with his ABS glue. With a thicker solution of ABS and Acetone, he managed to make this ‘thing’. The entire process is explained over at Thingiverse, We can’t wait to see what can be done with this stuff.

Multiple Material 3D Printing

May 9, 2010 by 60 Comments

[youtube=http://www.youtube.com/watch?v=D4Yq3glEyec]

It’s no surprise that we’re wild about 3D printing, especially [Devlin]. Now we’re absolutely out of our minds for this multi-material polyjet machine that is featured in the video above. Before we go any further it’s worth mentioning that this post is not advertising, we just think this machine is unbelievable.

It is capable of printing 600 dpi in 3D using multiple materials at the same. Two types of rigid material, one like ABS and the other like polypropylene, as well as seven levels of a soft material all exist on the same print head. They can be deposited along with a support material at the same time. In the video you can see enclosures that come out of the printer with rubber-like padding already mounted in the hard plastic shell. They even show a bicycle chain that is fully assembled after printing. Cost for these machines? We don’t want to know, it’s just fun to dream about having unrestricted access to one.

Continue reading “Multiple Material 3D Printing” →

Veteran Robot Features Eight Legs And BeagleBoard

February 11, 2010 by 18 Comments

This spider-bot was built by [Zhanx] during his deployment in Iraq. He didn’t have prior hardware building experience and started out on this project when he received an Arduino to play with in September. Must be a fast learner! The parts are laser-cut from ABS plastic and connected to 24 servos. He sourced an SSC-32 serial servo control board to take care of the motor connections.

[Zhanx] has since migrated from the Arduino to a BeagleBoard which you can see perched atop the body in the video after the break. This should give him plenty of speed and power to improve the movement routines. There’s some nice work here but adding rubber feet, like on yesterday’s hexapod, wouldn’t hurt.

Continue reading “Veteran Robot Features Eight Legs And BeagleBoard” →

Printing A RepRap

July 22, 2009 by 61 Comments

repstrap

The RepRap project has been working on bringing 3D printing to the masses by creating a extrusion printer that can also make the majority of its own parts. For the most part, these print ABS or HDPE plastics which are strong and recyclable. In order to create these replicating printers, similar machines called RepStraps are built out of either laser-cut parts or machined elements. They are functionally equivalent to RepRap printers, but are not made of printed parts. [nophead] documented his RepStrap, HydraRaptor, that is based off a milling machine. He had already printed a set of RepRap parts, and he documented printing a second set. The machine worked for about 100 hours over the course of 2 weeks, printing about 1.5 kg of parts. He made a few adjustments, such as replacing ABS bearings with HDPE to reduce friction. The parts are for Factor e Farm so they can get started with 3D printing.

Related: RepRap pinch wheel extruder