Hacklet 89 – Star Wars Projects

Star Wars is an inspirational force to be reckoned with. Few movie franchises have quite so many fans creating everything from elaborate cosplay outfits to fully functional robots. At the 2015 Hackaday SuperCon, former R2D2 driver Grant Imahara mentioned that LucasArts used to maintain a fleet of robots to be deployed at events. Once the execs realized hacker, maker, and hobbyist robots are now more advanced than the machines they built for the actual films, they mothballed the fleet. If you see R2 at a Star Wars event this season, it’s probably an enthusiast behind the controls. This week’s Hacklet is dedicated to the best Star Wars projects on Hackaday.io!

targetshootWe start with [Nathan Gray] and Star Wars Nerf Targets. [Nathan] needed a Star Wars themed game for an event for the kids, and he needed it fast. [Nathan] built a Nerf shooting gallery game with a Star Wars twist. The idea is to shoot the bad guys with Nerf darts. Targets have two sides, so you never can be sure if you’ll see a storm trooper or a friendly Wookie. Hits are detected by piezoelectric disks on each target. A control panel starts the game, keeps score, and plays some great sound effects. An Arduino compatible Teensy 2.0 keeps everything running smoothly. [Nathan] reports that the game was a hit with the kids, and everyone else at the party. Even Grandma had to give the Star Wars Nerf Targets game a try!

 

vaporatorNext up is Hackaday’s own [Brian Benchoff] with The Hackaday Prize Moisture Vaporator. The 2015 Hackaday Prize promo video called for something space related. Since Southern California has plenty of desert around, a moisture vaporator straight out of Tatooine was just what the doctor ordered. [Brian], [Matt], [Rich] and [Alek] handled most of the construction at the Hackaday Hackerspace in Pasadena. Final assembly was a team effort out in the field. The basic frame of the vaporator consisted of 1 x 3 lumber joined with pocket screws. An iron pipe served as the spine. [Brian] added plenty of greebles to give the vaporator just the right look. The result makes us long for a trip to Toshi Station to pick up some power converters.

life-signs[Davedarko] is up next with Towani Lifesign Wristdevice – Star Wars Ewoks. This was one of [Dave’s] earliest projects on Hackday.io, way down at project #616. He originally built it for the Sci-Fi contest we held in 2014. The Towani family was in the Ewoks movies, which were lesser known spinoffs of the original Star Wars films. The wristbands showing the family’s vitals were featured a few times in the movies. [Dave’s] version is more than a movie prop, it actually works. He’s using an open hardware pulse sensor along with an Arduino Mini to display status on a trio of LEDs.

bb8Finally, we have [Enrico] with Our own BB-8 droid. BB-8 made a splash when he rolled out on stage during Star Wars Celebration. Everyone wondered how the original was done. We’ve since found out that the BB-8 uses Sphero’s technology to get around. However, many of the movie scenes were done with good old-fashioned puppeteer work. [Enrico] is building his own version of BB-8 using holonomic wheels inside the sphere, with a magnetically attached head. He’s planning to 3D print the major parts of his droid. So far, [Enrico] has started testing with magnets. A few printed plastic parts from his R2D2 build have been standing in for the BB-8 shell.

If you want to see more Star Wars projects, check out our new Star Wars project list! If I missed your project due to a great disturbance in the force, don’t be a nerf herder! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io! May the force be with you.

Hackaday Prize Semifinalist: Balancing Humanoid Robots

A few years after we all tire of our remote control BB-8 droids we’ll all have personal human robots designed specifically for human interaction. We’re not there yet, but [Poh Hou Shun] out of Singapore is working on a robot like this for the Hackaday Prize. It’s called OSCAR, the Omni Service Cooperative Assistance Robot.

As with any robotics platform, the use case defines the drive system; you’ll want knobby tires or treads if you’re building a sumo bot, and a strange articulating suspension if you’re driving over alien terrain. OSCAR is built for humans, and this means a humanoid chassis is required. Legs, however, aren’t. Instead of a complex system of motors and joints, OSCAR is balancing on a ball. No, it won’t go up stairs, but neither will many other robots either.

So far, [Poh Hou Shun] has built the basics of a drive system, and it’s surprisingly similar to the BB-8 droids we’re still not tired of yet. On the bottom is a large ball held in place with a spring-loaded retainer. On top of this are three stepper motors, each holding an omni wheel. It will work, there’s no doubt about that, and with the right humanoid chassis, some sensors, and a lot of software, this could be a very cool social robot.

The 2015 Hackaday Prize is sponsored by:

Sphero Wasn’t Actually Behind The BB-8

Despite quite a few articles stating Sphero was behind the technology that made the real movie BB-8 droid, like this Tech Crunch article:

Sphero, makers of the eponymous spherical robots that you control with your smartphone — as well as the new BB-8 droid in Star Wars: The Force Awakens

and this excerpt from Fortune Magazine:

The same underlying technology (made by Sphero), which was licensed to create the version of BB-8 that graced the stage at the Star Wars Celebration…

Heck, even we drank the jungle juice with our original coverage! But now it seems the truth is finally coming out. As it turns out, it was actually built in Pinewood by the Creature Animatronics (CFX) team which includes [Matt Denton] — He’s the guy who built the Mantis Robot. A hacker / engineer — not a big toy company.

Two articles released this week on StarWars.com and EmpireOnline.com name various people from the CFX team at Pinewood as having built the movie puppets and the real BB-8. No mention of Sphero at all of course. They also state that they had to come up with the technology from scratch and that nothing like it already existed.

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The BB-8 Builds Begin

Yes, the new Star Wars film coming out in December has x-wings, dogfights through the engines of star destroyers, space battles, a dead Jar Jar, and [R2D2]. It will also have the coolest droid yet, [BB-8], the rolling sphere protagonist that will surely be sold as a remote control toy by Christmas 2016.

[James] of XRobots doesn’t want to wait until the [BB-8] toys arrive, so he’s building his own. Right now, it’s just a prototype, but it’s the beginnings of the mechanics and control system of a very, very cool droid.

We’ve seen the first BB-8 droid that was basically putting some magnets on a Sphero robot, but this bot doesn’t exactly have the same functionality of the real-life [BB-8]. The real [BB-8] is actually two parts, a remote control ball-body, and a separate remote-controlled head. [James] is focusing on the head for his prototype, replacing the remote-controlled body with a dummy stand in, a big styrofoam ball.

The head of [James]’ [BB-8] is 3D printed, with some especially clever design features. The electronics are just four DC motors, an Arduino, and some motor drivers. In the future [James] will probably be looking at either steppers or servo motors, but for now his [BB-8] bot can stand up straight and serves as a great platform for testing out control schemes.

All the code and parts are available on Github, with some videos below.

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BB-8 Is Real! But How Did They Do It?

BB-8 the new droid in the star wars franchise made his first public appearance (YouTube link) at Star Wars Celebration last week. While cast and crew of the movie have long said that BB-8 is real, seeing it up on stage, driving circles around R2D2 takes things to a whole new level. The question remains, how exactly does it work?

new petOur (and probably any other tech geek worth their salt’s) immediate reaction was to think of xkcd’s “New Pet” comic. All the way back in 2008, [Randall Munroe] suggested omnidirectional wheels and magnets could be used to create exactly this kind of ‘bot. Is this what’s going on inside BB-8? No one knows for sure, but that won’t stop us from trying to figure it out!

BB-8’s family tree may actually start with Sphero. Fortune reports  that Sphero was part of Disney’s accelerator program in 2014. Each company in the accelerator program gets a mentor from Disney. Sphero’s mentor was Disney CEO Bob Iger himself.

The Head

So if BB-8’s body is based on a Sphero, how does the head work? The Disney crew has been mum on this so far, but there is plenty of speculation! If you watch the video in HD, several flashes can be seen between the body and head gap. These might be status LEDs on BB-8’s electronics, but they could also be IR LEDs – possibly part of an optical mouse style sensor. Sensor fusion between gyroscopes, accelerometers and the optical flow sensors would make for a robust solution to the inverted pendulum problem presented by BB-8’s head.

How do you think BB-8 works? Is it magnets, motors, or The Force? Let us know in the comments!

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