Make Fancy Resin Printer 3D Models FDM-Friendly

Do you like high-detail 3D models intended for resin printing, but wish you could more easily print them on a filament-based FDM printer? Good news, because [Jacob] of Painted4Combat shared a tool he created to make 3D models meant for resin printers — the kind popular with tabletop gamers — easier to port to FDM. It comes in the form of a Blender add-on called Resin2FDM. Intrigued, but wary of your own lack of experience with Blender? No problem, because he also made a video that walks you through the whole thing step-by-step.

Resin2FDM separates the model from the support structure, then converts the support structure to be FDM-friendly.

3D models intended for resin printing aren’t actually any different, format-wise, from models intended for FDM printers. The differences all come down to the features of the model and how well the printer can execute them. Resin printing is very different from FDM, so printing a model on the “wrong” type of printer will often have disappointing results. Let’s look at why that is, to better understand what makes [Jacob]’s tool so useful.

Rafts and a forest of thin tree-like supports are common in resin printing. In the tabletop gaming scene, many models come pre-supported for convenience. A fair bit of work goes into optimizing the orientation of everything for best printed results, but the benefits don’t carry directly over to FDM.

For one thing, supports for resin prints are usually too small for an FDM printer to properly execute — they tend to be very thin and very tall, which is probably the least favorable shape for FDM printing. In addition, contact points where each support tapers down to a small point that connects to the model are especially troublesome; FDM slicer software will often simply consider those features too small to bother trying to print. Supports that work on a resin printer tend to be too small or too weak to be effective on FDM, even with a 0.2 mm nozzle.

To solve this, [Jacob]’s tool allows one to separate the model itself from the support structure. Once that is done, the tool further allows one to tweak the nest of supports, thickening them up just enough to successfully print on an FDM printer, while leaving the main model unchanged. The result is a support structure that prints well via FDM, allowing the model itself to come out nicely, with a minimum of alterations to the original.

Resin2FDM is available in two versions, the Lite version is free and an advanced version with more features is available to [Jacob]’s Patreon subscribers. The video (embedded below) covers everything from installation to use, and includes some general tips for best results. Check it out if you’re interested in how [Jacob] solved this problem, and keep it in mind for the next time you run across a pre-supported model intended for resin printing that you wish you could print with FDM.

Continue reading “Make Fancy Resin Printer 3D Models FDM-Friendly”

Hackaday Links Column Banner

Hackaday Links: September 8, 2024

OK, sit down, everyone — we don’t want you falling over and hurting yourself when you learn the news that actually yes, your phone has been listening to your conversations all along. Shocking, we know, but that certainly seems to be what an outfit called Cox Media Group (CMG) does with its “Active Listening” software, according to a leaked slide deck that was used to pitch potential investors. The gist is that the software uses a smartphone’s microphone to listen to conversations and pick out keywords that it feeds to its partners, namely Google, Facebook, and Amazon so that they can target you with directed advertisements. Ever have an IRL conversation about something totally random only to start seeing references to that subject pop up where they never did before? We sure have, and while “relationship mining” seemed like a more parsimonious explanation back in 2017, the state of tech makes eavesdropping far more plausible today. Then there’s the whole thing of basically being caught red-handed. The Big Three all huffed and puffed about how they were shocked, SHOCKED to learn that this was going on, with reactions ranging from outright denial of ever partnering with CMG to quietly severing their relationship with the company. So much for years of gaslighting on this.

Continue reading “Hackaday Links: September 8, 2024”

Adding Texture To 3D Prints

[3DJake] likes putting textures on 3D prints using things like patterned build plates and fuzzy skin. However, both of those techniques have limitations. The build plate only lets you texture the bottom, and the fuzzy skin texture isn’t easy to control. So he shows how to use Blender to create specific textures to produce things like wood-like or leather-like surfaces, for example. You can see how it works in the video below.

As [Jake] points out, you might be able to use other artistic programs to do this, but the kind of things we use like FreeCAD of Fusion360 aren’t going to cut it.

Continue reading “Adding Texture To 3D Prints”

Hackaday Links Column Banner

Hackaday Links: March 17, 2024

A friend of ours once described computers as “high-speed idiots.” It was true in the 80s, and it appears that even with the recent explosion in AI, all computers have managed to do is become faster. Proof of that can be found in a story about using ASCII art to trick a chatbot into giving away the store. As anyone who has played with ChatGPT or its moral equivalent for more than five minutes has learned, there are certain boundary conditions that the LLM’s creators lawyers have put in place to prevent discussion surrounding sensitive topics. Ask a chatbot to deliver specific instructions on building a nuclear bomb, for instance, and you’ll be rebuffed. Same with asking for help counterfeiting currency, and wisely so. But, by minimally obfuscating your question by rendering the word “COUNTERFEIT” in ASCII art and asking the chatbot to first decode the word, you can slip the verboten word into a how-to question and get pretty explicit instructions. Yes, you have to give painfully detailed instructions on parsing the ASCII art characters, but that’s a small price to pay for forbidden knowledge that you could easily find out yourself by other means.

Continue reading “Hackaday Links: March 17, 2024”

Hackaday Links Column Banner

Hackaday Links: February 18, 2024

So it turns out that walking around with $4,000 worth of hardware on your head isn’t quite the peak technology experience that some people thought it would be. We’re talking about the recently released Apple Vision Pro headset, which early adopters are lining up in droves to return. Complaints run the gamut from totally foreseeable episodes of motion sickness to neck pain from supporting the heavy headset. Any eyeglass wearer can certainly attest to even lightweight frames and lenses becoming a burden by the end of the day. We can’t imagine what it would be like to wear a headset like that all day. Ergonomic woes aside, some people are feeling buyer’s remorse thanks to a lack of apps that do anything to justify the hefty price tag. The evidence for a wave of returns is mostly gleaned from social media posts, so it has to be taken with a grain of salt. We wouldn’t expect Apple to be too forthcoming with official return figures, though, so the ultimate proof of uptake will probably be how often you spot one in the wild. Apart from a few cities and only for the next few weeks, we suspect sightings will be few and far between.

Continue reading “Hackaday Links: February 18, 2024”

render of a sample board produced with help of this plugin. it's pretty, has nice lighting and all!

From KiCad To Blender For A Stunning Render

We love Blender. It brings you 3D modeling, but not in a CAD way — instead, people commonly use it to create animations, movies, games, and even things like VR models. In short, Blender is about all things art and visual expression. Now, what if you want a breathtaking render of your KiCad board? Look no further than the pcb2blender tool from [Bobbe 30350n].

This isn’t the first time we’ve seen KiCad meet Blender. However, compared to the KiCad to Blender paths that people used previously, pcb2blender makes the import process as straightforward and as quick as humanly possible. Install a plugin for both tools, and simply transfer a .pcb3d file out of the KiCad plugin into the Blender plugin. Want to make the surfaces of your design look like they’re meant to look in real life? Use the free2ki plugin to apply materials to your 3D models. In fact, you should check out [30350n]’s Blender plugin collection and overall portfolio, it’s impressive.

There’s no shortage of Blender hacks – just this year we’ve covered a hacker straight up simulating an entire camera inside Blender for the purpose of making renders, and someone else showing how to use Stable Diffusion to texture 3D scenes at lightning speed. We even recently published a comprehensive tutorial on how to animate your robot in Blender ourselves! Want to give it a shot? Check out this quick and simple Red Bull can model design tutorial.

Thanks to [Aki] for sharing this with us!

Wooden Game Boy Is A Challenging Intro CNC Project

[Sebastian] describes himself as “a total noob” when it comes to CNC, so in an attempt to get to know his new CNC router, he chose about the most complex possible project — replicating an original Game Boy case in wood. And spoiler alert: he nailed it.

Of course, he did have a few things going for him. At least from a straight woodworking perspective, it’s hard to go wrong by choosing walnut as your material. Then again, it can be unforgiving at times, and picky about tooling, which is probably why [Sebastian] used nine different tools to get the job done. But where he upped the difficulty level was in reproducing so many of the details of the original injection-molded plastic case. There are top and bottom shells, each of which has to be milled from both sides. This makes registration tricky when the parts are flipped. Specific indexing holes were used for that, along with the old “blue tape and CA glue” fixturing trick, which seemed to work quite well. For our money, though, the best bit is the lettering on the front face, which was milled out with an engraving bit and then filled with a spritz of white spray paint. A surfacing bit then came along to knock the overspray down, leaving labels that contrast beautifully with the dark wood. Gorgeous!

It wasn’t all easy sailing, though. There are just some things plastic can do that wood can’t, like holding screw threads in small studs without splitting. So, the case had to be glued shut once the mix of salvaged and new components went in. Still, it looks fabulous, and [Sebastian] says what we see in the video below is the one and only piece. Pretty sweet for the first try. Surprisingly, it doesn’t seem as if we’ve seen a wooden Game Boy before — a wooden NES, sure, but not a Game Boy.

Continue reading “Wooden Game Boy Is A Challenging Intro CNC Project”