Inside A Vintage Oven Controlled Crystal Oscillator

February 1, 2025 by Maya Posch 8 Comments

Crystal oscillators are incredibly useful components, but they come with one little snag: their oscillation is temperature-dependent. For many applications the relatively small deviation is not a problem, but especially for precision instruments this is a deal breaker. Enter the oven controlled crystal oscillator, or OCXO. These do basically what it says on the tin, but what’s inside them? [Kerry Wong] took apart a vintage Toyocom TCO-627VC 10 MHz OCXO, revealing a lot more complexity than one might assume.

Inside the insulated enclosure there is of course the crystal oscillator itself, which has a heating coil wrapped around it. Of note is that other OCXOs that [Kerry] took apart had more insulation, as well as other ways of providing the thermal energy. In this particular unit a thermistor is attached to the crystal’s metal case to measure its temperature and provide feedback to the heating circuit. The ICs on the PCB are hard to identify due to the conformal coating, but at least one appears to be a 74LS00, alongside a 78L05 voltage regulator which reduces the 12V input voltage.

As an older OCXO it probably is a lot chunkier than newer units, but the basic principle remains the same, with a heating loop that ensures that the crystal inside the unit remains at the same temperature.

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Is A Cheap Frequency Standard Worth It?

January 6, 2025 by Jenny List 26 Comments

In the quest for an accurate frequency standard there are many options depending on your budget, but one of the most affordable is an oven controlled crystal oscillator (OCXO). [RF Burns] has a video looking at one of the cheapest of these, a sub ten dollar AliExpress module.

A crystal oven is a simple enough device — essentially just a small box containing a crystal oscillator and a thermostatic heater. By keeping the crystal at a constant temperature it has the aim of removing thermal drift from its output frequency, meaning that once it is calibrated it can be used as a reasonably good frequency standard. The one in question is a 10 MHz part on a small PCB with power supply regulator and frequency trimming voltage potentiometer, and aside from seeing it mounted in an old PSU case we also are treated to an evaluation of its adjustment and calibration.

Back in the day such an oscillator would have been calibrated by generating an audible beat with a broadcast standard such as WWV, but in 2024 he uses an off-air GPS standard to calibrate a counter before measuring the oven crystal. It’s pretty good out of the box, but still a fraction of a Hertz off, thus requiring a small modification to the trimmer circuit. We’d be happy with that.

For the price, we can see that one of these makes sense as a bench standard, and we say this from the standpoint of a recovering frequency standard nut.

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Upgrade Puts A Lot Of Zeroes On Kit-Built Frequency Counter

December 7, 2023 by Dan Maloney No comments

If there’s anything more viscerally pleasing than seeing an eight-digit instrument showing a measurement with all zeroes after the decimal point, we’re not sure what it could. Maybe rolling the odometer over to another 100,000 milestone?

Regardless, getting to such a desirable degree of accuracy isn’t always easy, especially when the instrument in question is a handheld frequency counter that was built from a kit 23 years ago. That’s the target of [Petteri Aimonen]’s accuracy upgrade, specifically by the addition of a custom frequency reference module. The instrument is an ELV FC-500, which for such an old design looks surprisingly modern. Its Achille’s heel in terms of accuracy is the plain crystal oscillator it uses as a frequency standard, which has no temperature compensation and thus drifts by about 0.2 ppm per degree.

For a mains-powered lab instrument, the obvious solution would be an oven-controlled crystal oscillator. Those are prohibitive in terms of space and power for a handheld instrument, so instead a VCTCXO — voltage-controlled, temperature-compensated crystal oscillator — was selected for better stability. Unfortunately, no such oscillators matching the original 4.096-MHz crystal spec could be found; luckily, a 16.384-MHz unit was available for less than €20. All that was required was a couple of flip-flops to divide the signal by four and a bit of a bodge to replace the original frequency standard. A trimmer allows for the initial calibration — the “VC” part — and the tiny PCB tucks inside the case near the battery compartment.

We enjoyed the simplicity of this upgrade — almost as much as we enjoyed seeing all those zeroes. When you know, you know.

The Crystal (High Voltage) Method

June 13, 2023 by Al Williams 11 Comments

Do high voltages affect the resonant frequency of a crystal? Honestly, we never thought about it, but [Joe] did and decided to risk his analyzer to find out. He started with some decidedly old-school crystals like you might have found in a 1960-era Novice rig. Since the crystal is piezoelectric, he wondered if using a high DC voltage to bend the crystal to move the frequency to create a variable crystal oscillator (sometimes called a VXO).

He created a rig to block DC away from the network analyzer and then feed voltage directly across the crystal. The voltage was from an ESD tester that provides over 1000 volts.

Getting a crystal to change much in frequency is difficult, which is why they are useful. So we weren’t surprised that even at very high voltages, the effect wasn’t very large. It did change the frequency, but it just wasn’t very much.

At one point, it looked like he might have killed the test equipment. There was a time when letting the smoke out of a network analyzer would have been a costly mistake, but these days the cost isn’t that prohibitive. In the end, this experiment probably doesn’t produce any practical results. Still, it is interesting, and we always enjoy watching anything that gives us more intuition about the behavior of circuits or, in this case, circuit elements.

If you need a refresher on crystal oscillators, we can help. There are other ways to modify a crystal’s frequency, of course.

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Clock Testing Sans Oscilloscope?

March 11, 2022 by Al Williams 17 Comments

Like many people who repair stuff, [Learn Electronics Repair] has an oscilloscope. But after using it to test a motherboard crystal oscillator, he started thinking about how people who don’t own a scope might do the same kind of test. He picked up a frequency counter/crystal tester kit that was quite inexpensive — under $10. He built it, and then tried it to see how well it would work in-circuit.

The kit has an unusual use of 7-segment displays to sort-of display words for menus. There is a socket to plug in a crystal for testing, but that won’t work for the intended application. He made a small extender to simplify connecting crystals even if they are surface mount. He eventually added a BNC socket to the counter input, but at first just wired some test leads directly in.

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Ergo Keyboard Build Issue Becomes Crystal Clear

July 23, 2020 by Kristina Panos 4 Comments

Somewhere between the onset of annoying hand pain and the feeling of worn-out, mushy switches, [sinbeard]’s keyboard dissatisfaction came to a head. He decided it was time to slip into something bit more ergonomic and settled on building an Iris — a small split keeb with an ortholinear (non-staggered) key arrangement.

The Iris is open source and uses an on-board controller, so you can have the boards fabbed and do a lot of SMD soldering, or get a pair of PCBs with all of that already done. [sinbeard] went the latter route with this build, but there’s still plenty of soldering and assembly to do before it’s time to start clackin’, such as the TRRS jacks, the rotary encoders, and of course, all the switches. It’s a great way for people to get their feet wet when it comes to building keyboards.

Everything went according to plan until it was time to flash the firmware and it didn’t respond. It’s worth noting that both of the Iris PCBs are the same, and both are fully populated. This is both good and bad.

It’s bad you have two on-board microcontrollers and their crystals to worry about instead of one. It’s good because there’s a USB port on both sides so you can plug in whichever side you prefer, and this comes in mighty handy if you have to troubleshoot.

When one side’s underglow lit up but not the other, [sinbeard] busted out the ISP programmer. But in the end, he found the problem — a dent in the crystal — by staring at the board. A cheap replacement part and a little hot air rework action was all it took to get this Iris to bloom.

Want to build a keyboard but need a few more keys? Check out the dactyl and the ErgoDox.

A Simple Science Fair AM Transmitter

January 23, 2020 by Al Williams 18 Comments

A crystal radio is a common enough science fair project, but the problem is, there isn’t much on anymore. The answer is, of course, obvious: build your own AM transmitter, too. AM modulation isn’t that hard to do and [Science Buddies] has plans for how to build one with a canned oscillator and an audio transformer.

We don’t imagine the quality of this would be so good, but for a kid’s science project it might be worth a shot. Maybe something like “What kind of materials block radio waves?” would be a good project statement.

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