Tool-Building Mammals

It’s often said of us humans that we’re the only “tool-using mammals”. While not exclusive to the hacker community, a bunch of us are also “tool-building mammals” when we have the need or get the free time. I initially wanted to try to draw some distinction between the two modes, but honestly I think all good hackers do both, all the time.

We were talking about the cool variety of test probes on the podcast, inspired by Al Williams’ piece on back probes. Sometimes you need something that’s needle-thin and can sneak into a crimp socket, and other times you need something that can hold on like alligator clips. The infinite variety of jigs and holders that make it easier to probe tiny pins is nothing short of amazing. Some of these are made, and others bought. You do what you can, and you do what you need to.

You can learn a lot from looking at the professional gear, but you can learn just as much from looking at other hackers’ bodge jobs. In the podcast, I mentioned one of my favorite super-low-tech hacks: making a probe holder out of a pair of pliers and a rubber band to hold them closed. Lean this contraption onto the test point in question and gravity does the rest. I can’t even remember where I learned this trick from, but I honestly use it more than the nice indicator-arm contraptions that I built for the same purpose. It’s the immediacy and lack of fuss, I think.

So what’s your favorite way of putting the probe on the point? Home-made and improvised, or purpose-built and professional? Or both? Let us know!

A Hacker’s Christmas Story

Twas the night before Christmas, and because I decided to make everyone’s presents myself this year, I’m still working like mad to get everything done before the big deadline. Why do I do this to myself? Well, partly because I enjoy the process.

My wife had this idea that we can make the older folks some fun decorative blinky things, and picked some motives. My son then drew them out on paper, and I scanned those drawings in and traced them over in CAD. We then cut the shapes out of wood on the CNC router, which turned out to be incredibly successful. (Now that I’ve done it, I wouldn’t be surprised if all of those “quirky” decorative objects that the Swedish flat-packers sell aren’t initially sketched out by third graders.)

Then my son painted them, and it’s my job to insert the twinkling. I bought some of those three-wire “fairy lights” for the purpose, and they’re really fun to hack on. They’re like WS2812s, only instead of using four pins and shifting the data downstream, they’re on a bus, each with a hard-coded address – they know where they are in the string and each LED only listens for the Nth set of 24 bits. This means sending 200 color codes just to light up the 4 LEDs in Aunt Micki’s decorative tree, but so be it.

Last stop, and still to do as of the 23rd, route out some kind of wooden battery case, wedge in the LiPo and the charging circuits, and solder on an on/off switch. It’s down to the last minute, but isn’t that always the way?

Definitely would have been easier just to order something online. But is that the spirit of giving? No! The DIY way brings the family together, gets me some quality time with the CNC machine, and tones up my FreeCAD skills. My son even looked over my shoulder as we were coding some of the LED animations. And nothing says Christmas like hand-coded blinkies.

Happy Holidays, y’all!

DIY Peristaltic Pump Keeps The Booze Flowing

A few months ago we showed you a bar bot built by [GreatScott] that uses peristaltic pumps to food-safely move the various spirits and mixers around behind the curtain. The bar bot uses three of them, and at $30 each for pumps with decent flow rate, they added a lot to the parts bill. These pumps are pretty much the ideal choice for a bar bot, so what do you do? [GreatScott] decided to see if it was worth it to make them instead.

Peristaltic pumps are simple devices that pump liquids without touching them. A motor turns a set of rollers that push a flexible tube against a wall. As the motor turns, the rollers move liquid through the tube by squeezing it flat from the outside in turns. Typically, the more you pay for an off-the-shelf peristaltic, the higher the flow rate.

[GreatScott] figured it was cheaper to buy the motor and the control circuitry. He chose a NEMA-17 for their reputation and ubiquity and a DRV8825 controller to go with it. The pump is driven by an Arduino Nano and a pot controls the RPM. After trying to design the mechanical assembly from scratch, he found [Ralf]’s pump model on Thingiverse and modified it to fit a NEMA-17.

The verdict? DIY all the way, assuming you can print the parts. [GreatScott] was trying to beat the purchased pumps’ flow rate of 100mL/minute and ended up with 200mL/minute from his DIY pump. Squeeze past the break for the build video and demonstration.

Is there a bar bot build on your list? No? Is it because you’re more of a single-malt scotch guy? Build a peristaltic pachyderm to pour your potion.

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