TurtleAuth DIY Security Token Gets (Re)designed For Durable, Everyday Use

May 21, 2022 by Donald Papp 15 Comments

[Samuel]’s first foray into making DIY hardware authentication tokens was a great success, but he soon realized that a device intended for everyday carry and use has a few different problems to solve, compared to a PCB that lives and works on a workbench. This led to TurtleAuth 2.1, redesigned for everyday use and lucky for us all, he goes into detail on all the challenges and solutions he faced.

When we covered the original TurtleAuth DIY security token, everything worked fantastically. However, the PCB layout had a few issues that became apparent after a year or so of daily use. Rather than 3D print an enclosure and call it done, [Samuel] decided to try a different idea and craft an enclosure from the PCB layers themselves.

The three-layered PCB sandwich keeps components sealed away and protected, while also providing a nice big touch-sensitive pad on the top, flanked by status LEDs. Space was a real constraint, and required a PCB redesign as well as moving to 0402 sized components, but in the end he made it work. As for being able to see the LEDs while not having any component exposed? No problem there; [Samuel] simply filled in the holes over the status LEDs with some hot glue, creating a cheap, effective, and highly durable diffuser that also sealed away the internals.

Making enclosures from PCB material can really hit the spot, and there’s no need to re-invent the wheel when it comes to doing so. Our own [Voja Antonic] laid out everything one needs to know about how to build functional and beautiful enclosures in this way.

Low Power Mode For Custom GPS Tracker

March 28, 2022 by Bryan Cockfield 19 Comments

GPS has been a game-changing technology for all kinds of areas. Shipping, navigation, and even synchronization of clocks have become tremendously easier thanks to GPS. As a result of its widespread use, the cost of components is also low enough that almost anyone can build their own GPS device, and [Akio Sato] has taken this to the extreme with efforts to build a GPS tracker that uses the tiniest amount of power.

This GPS tracker is just the first part of this build, known as the air station. It uses a few tricks in order to get up to 30 days of use out of a single coin cell battery. First, it is extremely small and uses a minimum of components. Second, it uses LoRa, a low-power radio networking method, to communicate its location to the second part of this build, the ground station. The air station grabs GPS information and sends it over LoRa networks to the ground station which means it doesn’t need a cellular connection to operate, and everything is bundled together in a waterproof, shock-resistant durable case.

[Akio Sato] imagines this unit would be particularly useful for recovering drones or other small aircraft that can easily get themselves lost. He’s started a crowdfunding page for it as well. With such a long battery life, it’s almost certain that the operator could recover their vessel before the batteries run out of energy. It could also be put to use tracking things that have a tendency to get stolen.