Fail Of The Week: Can An Ultrasonic Cleaner Remove Bubbles From Resin?

April 16, 2024 by Donald Papp 23 Comments

[Wendy] asked a very good question. Could putting liquid resin into an ultrasonic cleaner help degas it? Would it help remove bubbles, resulting in a cleaner pour and nicer end product? What we love is that she tried it out and shared her results. She purchased an ultrasonic cleaner and proceeded to mix two batches of clear resin, giving one an ultrasonic treatment and leaving the other untouched as a control.

Sadly, the test piece had considerably *more* surface bubbles than the untreated control, as well as a slight discoloration.

The results were interesting and unexpected. Initially, the resin in the ultrasonic bath showed visible bubbles rising to the surface which seemed promising. Unfortunately, this did not lead to fewer bubbles in the end product.

[Wendy]’s measurements suggest that the main result of putting resin in an ultrasonic bath was an increase in its temperature. Overheating the resin appears to have led to increased off-gassing and bubble formation prior to and during curing, which made for poor end results. The untreated resin by contrast cured with better color and much higher clarity. If you would like to skip directly to the results of the two batches, it’s right here at 9:15 in.

Does this mean it’s a total dead end? Maybe, but even if the initial results weren’t promising, it’s a pretty interesting experiment and we’re delighted to see [Wendy] walk through it. Do you think there’s any way to use the ultrasonic cleaner in a better or different way? If so, let us know in the comments.

This isn’t the first time people have tried to degas epoxy resin by thinking outside the box. We’ve covered a very cheap method that offered surprising results, as well as a way use a modified paint tank in lieu of purpose-made hardware.

N-scale model railroad hidden in wall art

Hidden Model Railroading Taken To The Nth Scale

January 6, 2022 by Ryan Flowers 6 Comments

Most of us would be pretty happy with ourselves if we made one of those neat “epoxy river” types of art for our home. Not so with prolific maker [Peter Waldraff]. [Peter] is a skilled craftsman with a penchant for hiding model railroads in everyday furniture and fixtures. To this end, he’s created what he calls the Hidden Epoxy Railroad, which you can see in the video below the break.

The project starts with basic woodworking to build the frame, hinges, and the hinged epoxy river with its colored epoxy pour. Instead of stopping there, [Pete] continued by building a full N scale model railroad into the piece. The frame doubles as a backdrop complete with a beautifully painted scene with what we’re guessing is an N scale hot air balloon, too.

Of course, the skeptics among us might doubt whether the model railroad is fully hidden when closed. But one detail that Pete shared with us is that his wife never knew about the train portion of the build until their daughter pointed it out. She thought it was merely a piece of art for the dining room. Truly a great hack!

The entire build is documented on [Pete]’s YouTube channel, with its own 15 part build series. It’s definitely worth checking out. We’ve covered one of [Pete]’s hidden railroad builds before, so make sure you check that out, too!

Continue reading “Hidden Model Railroading Taken To The Nth Scale” →

Magnetocuring: Curing Epoxy With A Magnetic Field

December 30, 2020 by Maya Posch 20 Comments

Who doesn’t love epoxy? Epoxy resins, also known as polyepoxides, are an essential adhesive in many applications, both industrially and at smaller scales. Many polyepoxides however require the application of heat (around 150 °C for most types) in order to cure (harden), which can be complicated when the resin is applied to or inside layers of temperature sensitive materials. Now researchers at Nanyang Technological University (NTU) in Singapore have found a way to heat up resins using an alternating magnetic field (PDF), so-called magnetocuring.

As detailed in the research article by R. Chaudhary et al., they used commercially available epoxy resin and added nano particles of a Mn_xZn_1-xFe₂O₄ alloy. This mixture was exposed to an alternating magnetic field to induce currents in the nano particles and subsequently produce heat that served to raise the temperature of the surrounding resin to about 160 °C in five minutes, allowing the resin to cure. There is no risk of overheating, as the nano particles are engineered to reach their Curie temperature, at which point the magnetic field no longer affects them. The exact Curie temperature was tweaked by changing the amount of manganese and zinc in the alloy.

After trying out a number of different alloy formulations, they settled on Mn_0.7Zn_0.3Fe₂O₄ as the optimal formulation at which no resin scorching occurred. As with all research it’s hard to tell when (and if) it will make it into commercial applications, but if this type of technology works out we could soon be gluing parts together using epoxy resin and an EM field instead of fumbling with the joys of two-component epoxy.

(Thanks, Qes)