Retrotechtacular: The Master Hands Of The Early Automotive Industry

When motion pictures came along as a major medium in the 1920s or so, it didn’t take long for corporations to recognize their power and start producing promotional pieces. A lot of them are of the “march of progress” genre, featuring swarms of workers happy in their labors and creating the future with their bare hands. If we’re being honest, a lot of it is hard to watch, but “Master Hands,” which shows the creation of cars in the 1930s, is somehow more palatable, mostly because it’s mercifully free of the flowery narration that usually accompanies such flicks.

“Master Hands” was produced in 1936 and focuses on the incredibly labor-intensive process of turning out cars, which appear to be the Chevrolet Master Deluxe, likely the 1937 model year thanks to its independent front suspension. The film is set at General Motors’ Flint Assembly plant in Flint, Michigan, and shows the entire manufacturing process from start to finish. And by start, we mean start; the film begins with the meticulous work of master toolmakers creating the dies and molds needed for forging and casting every part of the car. The mold makers and foundrymen come next, lighting their massive furnaces and packing the countless sand molds needed for casting parts. Gigantic presses stamp out everything from wheels to frame rails to body panels, before everything comes together at the end of the line in a delicate ballet of steel and men.

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At Three Grand A Tail Light, There’s An Opportunity For A Hacker

It can be amusing sometimes, to read an incredulous reaction from outside our community to something that would be bread-and-butter in most hackerspaces. Take the sorry saga of the Cadillac XLR tail light, as reported by Jalopnik. This car was a more-expensive Corvette with a bit of lard around its midriff, and could appear a tempting pick for a bit of inexpensive luxury rubber-burning were it not for the revelation that a replacement second-hand tail light for one of these roadsters can set you back as much as three grand. The trusty auto on the drive outside where this is being written cost around a tenth that sum, so what on earth is up? Is it because a Caddy carries some cachet, or is something else at play?

It appears that the problem lies in the light’s design. It’s an LED unit, with surface mount parts and a set of fragile internal PCBs that are coated in something that makes reworking them a challenge. On top of that, the unit is bonded together, and instead of being a traditional on-off tail light it’s a microprocessor-controlled device that gets its orders digitally. This is all too much for XLR owners and for the Jalopnik hacks, who castigate General Motors for woefully inadequate design and bemoan the lack of alternatives to the crazy-expensive lights, but can’t offer an alternative.

Reading about the problem from a hardware hacker perspective they are right to censure the motor manufacturer for an appalling product, but is there really nothing that can be done? Making off-the-shelf microcontroller boards light up LEDs is an elementary introduction project for our community, and having the same boards talk to a car’s computer via CAN is something of a done deal. Add in LED strips and 3D printing to create a new backing for the tail light lens, and instead of something impossibly futuristic, you’re doing nothing that couldn’t be found in hackerspaces five years ago.

So what’s to be learned from the Cadillac XLR tail light? First of all, there’s scope for an enterprising hacker to make a killing on a repair kit for owners faced with a three grand bill. Then, there’s another opportunity for us to be acquainted with the reality that the rest of the world hasn’t quite caught up with repair culture as we might imagine. And finally there’s the hope that a badly designed automotive component might just be the hook by which the issue of designed-in obsolescence moves up the agenda in the public consciousness. After all, there will be other similar stories to come, and only bad publicity is likely to produce a change in behavior.

Of course, to get it really right you need a car that’s hackable in the first place. Or better still, one designed by and for hackers.

Thanks [str-alorman] for the tip.

Cadillac XLR header image:Rudolf Stricker [CC BY-SA 3.0].

Goodbye Chevy Volt, The Perfect Car For A Future That Never Was

A month ago General Motors announced plans to wind down production of several under-performers. At the forefront of news coverage on this are the consequences facing factories making those cars, and the people who work there. The human factor associated with the closing of these plants is real. But there is also another milestone marked by the cancellation of the Volt. Here at Hackaday, we choose to memorialize the soon-to-be-departed Chevrolet Volt. An obituary buried in corporate euphemisms is a whimper of an end for what was once their technological flagship car of the future.

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Disabling GM’s Manual Skip Shift

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GM, in an effort to make their cars slightly more eco friendly, added a feature that puts your car in 4th gear when cruising along in 1st under certain conditions. This is apparently despised by many owners. I is despised so much, that you can buy a commercial product to disable it. That product costs between $20 and $40. Jalopnik has posted a simple solution to disable this feature for under $7 .  All you need is a replacement plug and a resistor. It’s really pretty simple.