Retrofitting A 60-year Old Electric Heater

October 10, 2011 by Mike Nathan 22 Comments

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[John] found an old Kenmore electric heater at a junk store one day, and thought it would look great in his bathroom. The only problem with the unit is that it was built back in the 1940s/1950s, so it lacked any sort of modern safeguards that you would expect from an indoor heater. There was no on/off switch, no fuse, no thermostat, and no tip switch – though it did have a nice, flammable cloth-covered power cord.

Since [John] wasn’t too keen on burning his house down in the name of staying warm, he decided to retrofit the old unit’s shell with a new ceramic heater. He found a $20 unit that looked like it would fit, so he disassembled both heaters and got to work. The Kenmore’s innards were scrapped, then he gave the unit a nice fresh coat of high-temp paint. The new heater was cut to fit inside the old unit’s shell, controls and safety features intact.

He says that it works very well, and that it looks great in his bathroom. If you’re considering doing something similar, be sure to check out his writeup – it is very thorough and has plenty of details that will help you along the way.

Wood Burning House Heater

October 4, 2010 by Mike Szczys 59 Comments

Dabbling in alternative heating technology, [Rob Steves] built a wood stove to dispose of his scrap wood while negating his home’s fire insurance at the same time. As the leftover bits from his wood projects started to stack up he wondered how he would dispose of them. Burning the bits for heat means he’s using every last bit of the lumber. The internal tank from an electric water heater was repurposed as a combustion chamber, with exhaust gases escaping through some high-temperature flexible tubing. The glass panes were removed from one of the fireplace doors to give the off-gases a place to go. The result is a rocket stove that burns very hot and does a great job of warming his house.

It’s not the safest way to heat a home, and there may be coding issues with your municipality. But this might go well in a remote location, like that cabin where you have to generate your own electricity.

[Thanks HybridBlue]

1000W Induction Heater

June 4, 2010 by Mike Szczys 60 Comments

[Tim Williams] likes to heat things up with this induction heater he built. At peak it can use 1000W and as you can see in the video, that’s more than enough power to heat, burn, and melt a plethora of different objects. The case design uses a center divider to isolate switching noise from the magnetic field with the whole unit housed in aluminum because it won’t heat up from stray magnetic fields. He’s selling plans and kits in case you want one, but we just don’t know what we’d use it for.

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Heated MakerBot Build Stage

March 25, 2010 by Mike Szczys 6 Comments

This heated build stage seeks to make 3D printing with the MakerBot a little easier. When hot ABS or PLA meet the cold, cruel world they have a tendency to warp. This was concern for [Devlin Thyne] when he was developing our Hackaday badges. What you see above is 10 Ohm nichrome embedded in clear silicone, then sandwiched in between two plates of glass. The device is made to interface with the MakerBot and includes a thermister for temperature sensing. With a small firmware upgrade you can now set the build stage temperature which should make larger printed objects a bit easier to deal with. A while back we saw a hotbed for the RepRap, but this implementation should be cheaper and easier for the smaller MakerBot applications.

NXT Hacks: Tanks And Heaters

January 20, 2010 by Mike Szczys 8 Comments

Here’s a double-dose of Lego NXT goodness; a robotic tank and an automatic aquarium heater.

The image to the left is a robotic tank powered by the popular Lego Mindstorms NXT kit. The brains rest inside of a tube, including the controller brick, ultrasonic range finder, a gyroscope, and a compass. Two sets of treads surround each edge of the tube making us wonder which end is up? We’ve embedded a video of this beast after the break. You’ll see that the tank is incredibly agile in this configuration.

To the right is an aquarium heater. [Dave’s] kid were growing some tiny water dwellers which we’ve always know as Sea-Monkeys. The problem is that the tank needs to be between 72-80 degrees Fahrenheit for the little shrimp to thrive. He dug out his NXT controller and paired it up with the Lego temperature sensor and a dSwitch relay. This setup monitors the Aquarium for temperatures between 72-78 degrees and switches a lamp on an off to regulate the temperature. This keeps his kids and the stagnant pool happy.

Now that we’ve whet your appetite for NXT check out the wiimote operated NXT Segway and the NXT Sudoku solver.

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Greenhouse Guard

July 24, 2009 by Zach Banks 15 Comments

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[Seth King] sent in his latest hack where he used an Arduino to regulate various aspects of a greenhouse. He has sensors for soil and air temperature as well as light and moisture. He built a custom circuit that uses relays to power fans, lights, and heaters. Using timers and the sensor data, the devices can be triggered to create the perfect environment for sprouts. He hopes to make the whole thing wireless by integrating XBees, but for now he ran a USB cord to his computer.

Related: Automatic grow light

Peltier-based Cooling/heating Backpack

September 27, 2008 by Nick Caiello 16 Comments

[Max Weisel] recently created a Peltier-based cooling/heating system that fits into a backpack. The system uses two Peltier units, each running at 91.2 watts, with computer heat sinks mounted on one side of the unit to dissipate the excessive amounts of heat generated. While he was originally trying to build a cooling backpack, the use of the Peltier units meant that the cool side would become warm when the direction of current was switched, meaning that the backpack could become a heating backpack with the flip of a switch. In order to power the two Peltier units, he uses two 12v motorcycle batteries, weighing in at around 5 pounds each. While this backpack might be a little heavy for your back, it looks promising for anyone who needs to keep things cool (or warm) on the go.