The History Of Altec Lansing

If you bought computer audio hardware a few decades ago, you may remember coming across products from Altec Lansing. That you probably haven’t thought of that name in some time doesn’t surprise us, the company has not fared well in recent years and has changed hands multiple times. [The Last Shift] tells the company’s history in a video you can watch below.

James Lansing started Lansing Manufacturing, offering high-end speakers for the fledgling “talkie” movie industry. It had some success, but the depression put them on shaky footing. Meanwhile, a company named All Technical Service Company, or Altec, was a large organization that serviced Western Electric movie theater equipment. Flush with cash, they merged with Lansing Manufacturing to form Altec Lansing. With a large infrastructure and Lansing’s engineering, they became a significant supplier to the military during World War II.

After the war, the company produced a landmark theater speaker system that became the gold standard in theater audio. However, Lansing didn’t like the big company environment and left to found a company that bore his full name, James B. Lansing, which you may know as JBL.

Altec Lansing continued to grow. However, a series of mergers and sales starting in 1969 caused the Altec Lansing company to decline. By the 1990s, Altec Lansing was making cheap PC speakers. A far cry from the gold-standard massive speakers made by the company during its heyday.

We love the history of technology and the people that drove them. Bing Crosby, for example. Or the lesser-known heroes like Edwin Armstrong.

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Adding A Battery To Extend Speaker Life

Perhaps the weakest point in modern electronics when it comes to user servicability is the lifecycle of the batteries included from the manufacturer. Without easily replaceable batteries, many consumer goods end up in the landfill when they’re otherwise working perfectly. If you’d like to get more out of your devices than the manufacturer intends, you might have to go to great lengths like [Théo] did with his JBL speaker.

This was a Bluetooth device produced by JBL nearly a decade ago, and while the original device boasted several hours of battery life, after so many years of service, it was lucky to get a half hour before the battery died. To replace it, [Théo] removed the original battery and extended the case to be able to hold a larger cell phone battery. He also decided to use the original battery management circuit from the speaker with the new battery after verifying the voltage and chemistry were close enough to the original.

Since the phone battery is a proprietary Samsung device, [Théo] also decided to build a version that uses standard 18650 cells instead, although he prefers the slimmer design with the phone battery for his use case.  Straightforward as this build may be, it does go a long way to demonstrate the principle that if you can’t fix your devices, you don’t really own them.

Extreme Repair Of A Burnt PCB

[xsdb] had a real problem. His JBL L8400P 600 watt subwoofer went up in flames – literally. Four of the large capacitors on the board had bulged and leaked. The electrolyte then caused a short in the mains AC section of the board, resulting in a flare up. Thankfully the flames were contained to the amplifier board. [xsdb’s] house, possessions, and subwoofer enclosure were all safe. The amplifier board however, had seen better days. Most of us would have cut our losses and bought a new setup. Not [xsdb] he took on the most extreme PCB repair we’ve seen in a long time.

After removing the offending caps and a few other components, [xsdb] got a good look at the damage. the PCB was burned through. Charred PCB is conductive, so anything black had to be cut out. The result was a rather large hole in the middle of an otherwise serviceable board. [xsdb] had the service manual for the JBL sub. Amazingly, the manual included a board layout with traces. Some careful Photoshop work resulted in an image of the section of PCB to be repaired. [Xsdb] used this image to etch a small patch board.

The amplifier and patch were milled and sanded to match up nearly perfectly. Incredibly, all the traces aligned. [Xdsb] soldered the traces across the join with small sections of wire and solder wick. After soldering in some new high quality capacitors, the amplifier was back in action!

If you’re a big fan of burned PCB’s, check out Hackaday Prize Judge Dave Jones latest EEVblog video, where he works on a Ness home alarm panel with a similarly cooked section of FR4.

[Thanks for the link JohnS_AZ!]