Cordless Drill Sprouts Wings And Takes Flight

Brushless motors and lithium batteries were a revolution for remote control aircraft. No longer would nitro engines rule the roost, as flying became far cheaper and more accessible almost overnight. The same technology has also found its way into power tools, leading to [Peter Sripol] deciding to build a powerdrill into a flying aircraft in this video, embedded below.

An unmodified DeWalt drill is the heart of the build, serving as the propulsion unit of the craft. A servo is used to actuate the drill’s trigger to serve as the throttle. As power drills are geared down significantly compared to a typical hobby brushless motor, it was necessary to use a much larger prop than would be usual. This was custom machined out of wood with the help of [William Osman], and despite some mishaps, came out (mostly) in one piece. The airframe consists of foam wings with poplar spars, and an aluminium extrusion serves as the tail boom. A few 3D printed parts then tie everything together.

Despite the weight of the drill, the hacked-together craft is able to fly quite easily. The large wings and propeller help to make up for the shortcomings of the powertrain. Unfortunately, there wasn’t quite enough surplus lift to carry a payload of smartphones to capture in-flight footage, but overall the project could be considered a resounding success.

We’ve seen [Peter]’s work before, too – sometimes even putting himself in the pilots seat! Video after the break.

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Behold A DIY, Kid-Friendly Table Saw

The “table saw” swaps the saw for a nibbler; here it is cutting corrugated cardboard in a manner much like the saw it replaces.

“Kid-friendly table saw” seems like either a contradiction, a fool’s errand, or a lawsuit waiting to happen; but this wooden table saw for kids actually fits the bill and shows off some incredible workmanship and attention to detail as well. The project works by using not a saw blade, but a nibbler attached to a power drill embedded inside.

Unsurprisingly, the key to making a “table saw” more kid-friendly was to remove the saw part. The nibbler will cut just about any material thinner than 3 mm, and it’s impossible for a child’s finger to fit inside it. The tool is still intended for supervised use, of course, but the best defense is defense in depth.

The workmanship on the child-sized “table saw” is beautiful, with even the cutting fence and power switch replicated. It may not contain a saw, but it works in a manner much like the real thing. The cutting action itself is done by an economical nibbler attachment, which is a small tool with a slot into which material is inserted. Inside the slot, a notched bar moves up and down, taking a small bite of any material with every stroke. Embedding this into the table allows for saw-like cutting of materials such as cardboard and thin wood.

The image gallery is embedded below and shows plenty of details about the build process and design, along with some super happy looking kids.

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Automated Window Curtain Hits The Road

[Niklas Roy] upgraded his privacy curtain and is taking it on the road. Regular readers will remember the first version that resided in his shop window and used video processing in conjunction with a motor to keep the small bit of curtain in front of any passersby. We’ve embedded the original demo video after the break and it’s not to be missed.

But now he’s decided to make some upgrades to the system because it’s going to be shown as an art display. He looked around for a motor upgrade but found that the best motor at the most reasonable price could be pulled from a Makita power drill. The track itself is modular, making the installation scalable up to ten meters in total length. He even built a clean-looking laptop dock that handles the video processing end of things. But there’s something here for you as well. He’s released all of his source code, schematics, board design, and even the SketchUp files for the motor mounts and other parts. Dig out that old power drill and build one of your own.

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