What are the options you have for securing your workpiece to the drill press table? [Rex Krueger] shows us that there’s plenty, and you ought to know about them. He goes through the disadvantages of the usual C-clamps, and shows options like the regular drill press vice and a heavy-duty version that even provides a workpiece tilting mechanism, and points out small niceties like the V-grooves on the clamps helping work with round stock. For larger pieces, he recommends an underappreciated option — woodworkers’ wooden handscrew clamps, which pair surprisingly well with a drill press. Then, he talks about the hold-down drill press clamps, a favourite of his, especially when it comes to flat sheets of stock like sheet metal or plastic.
As a bonus for those of us dealing with round stock, he shows a V-block he’s made for drilling into its side, and round stock clamp, made by carefully drilling a pair of wooden hand screw clamps, for when you need to drill into a dowel from its top. The ten-minute video is a must watch for anyone not up to speed on their drill press piece fastening knowledge, and helps you improve your drilling game without having skin in it.
We’ve covered a few ingenious and unconventional drill piece fastening options before, from this wise held down by repurposed bicycle quick-release parts, to an electromagnetic wise that left our readers with mixed opinions.
Continue reading “Drill Press Piece Fastening 101”
We humans are good at a lot of things, but making holes in the ground has to be among our greatest achievements. We’ve gone from grubbing roots with a stick to feeding billions with immense plows pulled by powerful tractors, and from carving simple roads across the land to drilling tunnels under the English Channel. Everywhere we go, we move dirt and rock out of the way, remodeling the planet to suit our needs.
Other worlds are subject to our propensity for digging holes too, and in the 50-odd years that we’ve been visiting or sending robots as our proxies, we’ve made our marks on quite a few celestial bodies. So far, all our digging has been in the name of science, either to explore the physical and chemical properties of these far-flung worlds in situ, or to actually package up a little bit of the heavens for analysis back home. One day we’ll no doubt be digging for different reasons, but until then, here’s a look at the holes we’ve dug and how we dug them.
Continue reading “Extraterrestrial Excavation: Digging Holes On Other Worlds”
In the 1970s, the Soviet Union decided to dig a hole for science. Not just any hole, the Kola Superdeep Borehole reached a depth of over 12 kilometers, the deepest at the time and the second deepest today by just a few meters. Since this was one of the few holes dug this deep that wasn’t being drilled for oil, the project was eventually abandoned. [Dmitry] was able to find some core samples from the project though, and he headed up to the ruins of the scientific site with his latest project which produces musical sounds from the core samples.
The musical instrument uses punched tape, found at the borehole site, as a sort of “seed” for generating the sounds. Around the outside of the device are five miniature drilling rigs, each holding a piece of a core sample from the hole. The instrument uses the punched tape in order to control the drilling rigs, and the sound that is created is processed by the instrument and amplified, which creates some interesting and rather spooky sounds. The whole thing is controlled by an Arduino Mega.
Not only does the project make interesting sounds from a historically and scientifically significant research station and its findings, but the project has a unique and clean design that really fits its environment at the abandoned facility. The other interesting thing about this project is that, if you want to make the trek, anyone can go explore the building and see the hole for themselves. If you’re wondering about the tools that could be used to make a hole like this, take a look at this boring project.
Continue reading “Superdeep Borehole Samples Create Non-boring Music”
[Dickel]’s robot MDi #4 has been in progress for several years, but what we wanted to draw your attention to is the way the parts have been fabricated and what kind of remarkable results are possible with careful design, measurement, cutting, and finishing. Much of MDi #4 was made by hand-cutting and drilling sheets of high impact polystyrene (HIPS) with a utility knife and layering them as needed. Epoxy and aluminum provide gap filling and reinforcement of key sections, and fiberglass took care of one of the larger sections.
The process [Dickel] follows is to prototype using cardboard first. Parts are then designed carefully in CAD, and printed out at a 1:1 scale and glued to sheets of polystyrene. Each sheet is cut and drilled by hand as necessary. Layers are stacked and epoxied, embedding any hardware needed in the process. Two examples of embedding hardware include sealing captive nuts into parts with epoxy, or using aluminum to add reinforcement. After some careful sanding, the pieces look amazing.
Scroll down a bit on that project page and you’ll see plenty of great photos of the process [Dickel] used. A video highlighting the head and a video showing the careful work that goes into making each part are embedded below.
Continue reading “These Gorgeous Robot Parts Are Hand-Made”
Setting up your workpiece is often the hardest part of any machining operation. The goal is to secure the workpiece so it can’t move during machining in such a way that nothing gets in the way of the tooling. Magnetic chucks are a great choice for securely and flexibly holding down workpieces, as this simple shop-built electromagnetic vise shows.
It looks like [Make It Extreme] learned a thing or two about converting microwave oven transformers to electromagnets when they built a material handling crane for the shop. Their magnetic vise, designed for a drill press but probably a great choice for securing work to a milling machine, grinder, or even a CNC router, has a simple but sturdy steel frame. Two separate platforms slide on the bed of the vise, each containing two decapitated MOTs. Wired to mains power separately for selective control and potted in epoxy, the magnets really seem to do the job. The video below shows a very thick piece of steel plate cantilevered out over one magnet while having a hole cut; that’s a lot of down force, but the workpiece doesn’t move.
Like the idea of a shop-made vise but would rather go the old-fashioned way? Check out [Make It Extreme]’s laminated bench vise, which also makes an appearance in this video.
Continue reading “Your Work Won’t Move With A Magnetic Drill Press Vise”
There are a few all-in-one CNC/milling/plotting/3D printing/engraving bots out there that claim to be mini factories for hobbyists, prototypers, and other homebrew creators. The latest is Diyouware’s TwinTeeth, a bot obviously inspired by a few 3D printers, but something that has a few interesting features we hope will propagate through the open hardware ecosystem.
The design of the TwinTeeth is an inverse delta bot, kinematically similar to a large number of 3D printers out there. Instead of suspending the tool from a trio of arms, the TwinTeeth puts the work surface on the arms and suspends the tool from the top of the machine. There are a few neat bonuses for this setup – all the tools, from a BluRay laser diode, a Dremel, solder paste dispenser, and a plastic extruder for 3D printing can be mounted in easy to mount adapters. The TwinTooth design uses three locking pins to keep each toolhead in place, and after a little bit of software setup this machine can quickly switch between its various functions.
One very interesting feature of this bot is the ability to mask off PCBs for chemical etching with a BluRay laser diode. This actually works pretty well, as evidenced by the teams earlier work with a purpose-built PCB masker machine. The only problem with this technique is that presensitized boards must be used. If that’s an issue, no problem, just use the Dremel attachment with a v-bit cutter.