Whether you’re making, repairing, or hacking something together, we all need fastners. Screws, nuts and bolts, and pop rivets are handy sometimes. Various resins and even hot glue are equally useful. In some cases however the right fastener for the job eludes us, and we need another trick up our sleeve.
[Robert Murray Smith] found himself in such a position. His goal was to join two pieces of aluminum that need a nice finish on both sides. Neither glue, pop rivets, screws, nuts or bolts would have been appropriate. [Robert] is always flush with ideas both new and old, and he resorted to using an old school fastener as explained as explained in his video “How To Make And Use Rivets“.
In the video below the break, [Robert] goes into great detail about making a simple rivet die from a 5mm (3/16”) piece of flat steel, creating the rivet from a brass rod, and then using the flush rivet to join two pieces of aluminum. The simple tooling he uses makes the technique available to anybody with a propane torch, a vise, some basic tools, and a simple claw hammer. We also appreciate [Robert]’s discussion of cold riveting, hot riveting, and annealing the rivets as needed.
Not only is riveting a technique thousands of years old, its advancement and application during the Industrial Revolution enabled technologies that couldn’t have existed otherwise. Hackaday’s own [Jenny List] did a wonderful write up about rivets in 2018 that you won’t want to miss!
What’s more fun, driving RC cars around on rugged terrain, or having a paintball battle? How about doing both at the same time by making an RC controlled, paintball firing tank? [Nate] from the King of Random YouTube channel did just that by mounting a modified paintball gun to a stripped-down RC car, adding an RC trigger to remotely fire the gun, and covering it all in EVA foam armor in the shape of a tank. And then he did it again so that he’d have someone to battle against.
He walks through the full build in the first video below, but here are some things that stood out for us. It took some fiddling to get a servo to pull the gun trigger but how could he remotely control the servo? For that, he took over the car’s RC receiver signal for controlling audio and made it turn on and off the servo instead. We also like his use of aluminum bar. This stuff is available in the hardware section at stores like Home Depot and is easy to cut and bend. You can see it used here for mounting Wimshurst machine parts to a bicycle, and in this hack, [Nate] used it to mount the paintball gun rigidly to the car frame. He did surprise us when he used rivets instead of nuts and bolts to hold the frame together. That’s not something you see often, and it worked great.
As we said, he made two of them. In the second video below, watch the tanks in action as [Nate] and fellow YouTuber [Stuart Edge] have a tank battle in the desert.
I remember the first time I built a computer. My sister and I had our last fight about who would get to use the family computer, it was time I had one of my own. I knew a little bit, and I knew I wasn’t going to be one of those plebs that overpaid for a Gateway in its cow box. So I outsourced. One of the computer literate parents in my Scout Troop very kindly agreed to put together a list of components for me. I spent my Christmas money, birthday money, and a small mountain of money I had saved up. I remember getting the parts in the mail. I was so excited that a week earlier I had even bought one of those super lame computer tool kits to put it together.
I still remember how enormously frustrating the stand-offs for the mother board were to install. I think computers were still figuring out that they didn’t need ALL of the features of a mainframe. Anyway there was a 3mm screw on each side of a cm tall brass standoff. It also wanted me to put these little isolating paper washers on the assembly for some reason. Even with my then presidentially sized hands it took a long time. My Mom later told me that it was around this time she was certain the whole endeavour was going to end in tears.
Six hours of careful work later I had the computer together and running when I realized I had forgotten to buy an OS for it. She was nearly right.
Regardless. My early experience with computer assembly left me with a love for standardized screws, a hate for excessive fasteners, and a deep loathing for improperly routed wires. I was a weird kid. Anyway, when it came time for me to start designing my own enclosures for circuit boards I had all the unique psychological damage and underpinnings I would need to waste a lot of time googling on the internet for an alternate, screwless, method of standing a board off from a surface.