Rocket Roll Control, The Old Fashioned Way

November 4, 2025 by Lewin Day 14 Comments

The vast majority of model rockets go vaguely up and float vaguely downwards without a lot of control. However, [newaysfactory] built a few rockets that were altogether more precise in their flight, thanks to his efforts to master active roll control.

[newaysfactory] started this work a long time ago, well before Arduinos, ESP32s, and other highly capable microcontroller platforms were on the market. In an era when you had to very much roll your own gear from the ground up, he whipped up a rocket control system based around a Microchip PIC18F2553. He paired it with a L3G4200D gyro, an MPXH6115A barometer, and an MMA2202KEG accelerometer, chosen for its ability to provide useful readings under high G acceleration. He then explains how these sensor outputs were knitted together to keep a rocket flying straight and true under active control.

[newaysfactory] didn’t just master roll control for small rockets; he ended up leveraging this work into a real career working on fully-fledged autopilot systems. Sometimes your personal projects can take your career in interesting directions.

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Australia’s Space Program Finally Gets Off The Pad, But Only Barely

August 6, 2025 by Lewin Day 42 Comments

Australia is known for great beaches, top-tier coffee, and a laidback approach to life that really doesn’t square with all the rules and regulations that exist Down Under. What it isn’t known for is being a spacefaring nation.

As it stands, a startup called Gilmour Space has been making great efforts to give Australia the orbital launch capability it’s never had. After numerous hurdles and delays, the company finally got their rocket off the launch pad. Unfortunately, it just didn’t get much farther than that.

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Generatively-Designed Aerospike Test Fired

July 10, 2025 by Navarre Bartz 28 Comments

The aerospike engine holds great promise for spaceflight, but for various reasons, has remained slightly out of reach for decades. But thanks to Leap 71, the technology has moved one step closer to a spacecraft near you with the test fire of their generatively-designed, 3D printed aerospike.

We reported on the original design process of the engine, but at the time it hadn’t been given a chance to burn its liquid oxygen and kerosene fuel. The special sauce was the application of a computational physics model to tackle the complex issue of keeping the engine components cool enough to function while directing 3,500˚C exhaust around the eponymous spike.

Printed via a powder bed process out of CuCrZr, cleaned, heat treated, and then prepped by the University of Sheffield’s Race 2 Space Team, the rocket produced 5,000 Newtons (1,100 lbf) of thrust during its test fire. For comparison, VentureStar, the ill-fated aerospike single stage to orbit project from the 1990s, was projected to produce more than 1,917 kilonewtons (431,000 lbf) from each of its seven RS-2200 engines. Leap 71 obviously has some scaling up to do before this can propel any crewed spacecraft.

If you want to build your own aerospike or 3D printed rocket nozzles we encourage you to read, understand, and follow all relevant safety guidelines when handling your rockets. It is rocket science, after all!

There’s A New Reusable Rocket, And It’s A Honda

June 24, 2025 by Jenny List 18 Comments

As we watched the latest SpaceX Starship rocket test end in a spectacular explosion, we might have missed the news from Japan of a different rocket passing a successful test. We all know Honda as a car company but it seems they are in the rocket business too, and they successfully tested a reusable rocket. It’s an experimental 900 kg model that flew to a height of 300 m before returning itself to the pad, but it serves as a valuable test platform for Honda’s take on the technology.

It’s a research project as it stands, but it’s being developed with an eye towards future low-cost satellite launches rather than as a crew launch platform.As a news story though it’s of interest beyond its technology, because it’s too easy to miss news from the other side of the world when all eyes are looking at Texas. It’s the latest in a long line of interesting research projects from the company, and we hope that this time they resist the temptation to kill their creation rather than bring it to market.

Australia’s Steady March Towards Space

April 2, 2025 by Lewin Day 30 Comments

The list of countries to achieve their own successful orbital space launch is a short one, almost as small as the exclusive club of states that possess nuclear weapons. The Soviet Union was first off the rank in 1957, with the United States close behind in 1958, and a gaggle of other aerospace-adept states followed in the 1960s, 1970s, and 1980s. Italy, Iran, North Korea and South Korea have all joined the list since the dawn of the new millennium.

Absent from the list stands Australia. The proud island nation has never stood out as a player in the field of space exploration, despite offering ground station assistance to many missions from other nations over the years. However, the country has continued to inch its way to the top of the atmosphere, establishing its own space agency in 2018. Since then, development has continued apace, and the country’s first orbital launch appears to be just around the corner.

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Student-built rocket launch in Black Rock Desert, Nevada

Aftershock II: How Students Shattered 20-Year Amateur Rocket Records

November 24, 2024 by Heidi Ulrich 40 Comments

When it comes to space exploration, we often think of billion-dollar projects—NASA’s Artemis missions, ESA’s Mars rovers, or China’s Tiangong station. Yet, a group of U.S. students at USC’s Rocket Propulsion Lab (RPL) has achieved something truly extraordinary—a reminder that groundbreaking work doesn’t always require government budgets. On October 20, their homemade rocket, Aftershock II, soared to an altitude of 470,000 feet, smashing the amateur spaceflight altitude and speed records held for over two decades. Intrigued? Check out the full article here.

The 14-foot, 330-pound rocket broke the sound barrier within two seconds, reaching hypersonic speeds of Mach 5.5—around 3,600 mph. But Aftershock II didn’t just go fast; it climbed higher than any amateur spacecraft ever before, surpassing the 2004 GoFast rocket’s record by 90,000 feet. Even NASA-level challenges like thermal protection at hypersonic speeds were tackled using clever tricks. Titanium-coated fins, specially engineered heat-resistant paint, and a custom telemetry module ensured the rocket not only flew but returned largely intact.

This achievement feels straight out of a Commander Keen adventure—scrappy explorers, daring designs, and groundbreaking success against all odds. The full story is a must-read for anyone dreaming of building their own rocket.

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OSHW Model Rocket Kit Embraces The Hexagon

July 27, 2024 by Tom Nardi 22 Comments

If you’ve ever built a model rocket, you’ll know there’s not a whole lot to them. Essentially it’s a cardboard tube, a plastic nosecone, some fins, and a little clip that will keep it riding the launch rail as it accelerates off the pad. Extra points awarded if you add in a parachute, but strictly speaking, even that’s a luxury. Stick an Estes motor in that thing and send it.

But pointing out that lightweight cardboard tubes can be tricky to ship without getting crushed, [Concrete Dog] has come up with HEXA, a clever model rocket kit that uses pre-scored cardstock instead. The immediate advantage is that this allows the rocket to be shipped as flat sheets of material, but as a secondary bonus, once folded into its final shape the rocket has an awesome hexagonal cross section.

As with a traditional kit, both the nosecone and fins are plastic. Except here they’ve been 3D printed in either PLA or PETG depending on their proximity to he hot and fiery area of the rocket. [Concrete Dog] says the printed parts are largely ready to fly as-is, but that some quality time with a piece of sandpaper and a coat of paint could improve the aerodynamics a bit if you were so inclined.

Ready for the best part? [Concrete Dog] has decided to release all of the design files for the rocket under the CERN Open Hardware Licence, meaning you’re free to reproduce and modify the rocket as you see fit. In fact, on July 24th, the HEXA rocket was officially certified as Open Hardware by the Open Source Hardware Association (OSHWA) — a first for a DIY rocket, as far as we can tell.

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