Breaking News: 2024 Supercon SAO Contest Deadline Extended

October 15, 2024 by Elliot Williams 1 Comment

More than a couple folks have written us saying that their entries into the Supercon Add-On Contest got caught up in the Chinese fall holidays. Add to that our tendency to wait until the last minute, and there still more projects out there that we’d like to see. So we’re extending the deadline one more week, until October 22nd.

If you’re just tuning in now, well, you’ve got some catching up to do. Supercon Add-Ons are another step forward in the tradition of renaming the original SAO. One of our favorite resources on the subject comes from prolific SAO designer [Twinkle Twinkie], and you can even download PCB footprints over there on Hackaday.io.

Don’t know why you want to make an SAO? Even if you’re not coming to Supercon this year? Well, our own [Tom Nardi] describes it as a low barrier to entry, full-stack hardware design and production tutorial. Plus, you’ll have something to trade with like-minded hardware nerds at the next con you attend.

We’ve already seen some killer artistic entries, but we want to see yours! We know the time’s tight, but you can still get in a last minute board run if you get started today. And those of you who are sitting at home waiting for boards to arrive, wipe that sweat from your brow. We’ll catch up with you next Tuesday!

A render of an SAO that resembles a Speak 'n Spell.

2024 SAO Contest: Speak, SAO

September 27, 2024 by Kristina Panos 7 Comments

For some of us, the Speak ‘n Spell evokes pleasant memories of childhood as our first computer, along with one of those Merlin things. For others, it’s the ultimate circuit bending victim. For [Jeremy Geppert], they’re all-around good fun and he wanted to immortalize the device in a Simple Add-On (SAO).

This is [Jeremy]’s first board and SAO rolled into one, motivated by both Supercon and the SAO Contest. To start things off, [Jeremy] scaled down the design we all know and love to fit a 128×32 OLED display, and it looks great. The plan is to have the display, an amplified speaker, and a single button for input.

Before committing the board order, [Jeremy] had a brief freak-out about the pin distance as it relates to the window for the OLED display. Luckily, his brother suggested checking things first by printing a 1:1 scale image of the board outline, and laying that over the display.

This is the week it all comes together, as the tiny switches and (regular-size) connectors have arrived, and the boards are due quite soon. Go, [Jeremy], go!

A golden Jolly Wrencher SAO that works as an NFC tag for sharing contact info.

2024 SAO Contest: The Jolly Tagger Is A Golden Way To Share Info

September 19, 2024 by Kristina Panos 16 Comments

For this contest, we’re asking you to come up with the best SAO you can think of that does something cool. What could be cooler than sharing your contact information all over Supercon and beyond with a tap of a Jolly Wrencher? It’s way better than just some sticker, and with the extra solder pad on the back, you can turn it into a pin once the con is over. Contact data can be uploaded over I²C.

An antenna coil PCB trace as generated by a KiCad plugin. — The KiCad-generated coil.

Here, [Phil Weasel] seeks to answer the question of whether one can make a working NFC tag with the M24LR04E IC, using a PCB trace as a coil. If there is an issue, it’s probably going to be that copper plane inside the antenna.

Designing the antenna itself proved fairly easy after checking the datasheet for the internal tuning capacitance (~27.5 pF), verifying the frequency of NFC (~13.56 MHz), and doing the math to find the inductance needed. After confirming everything in LTSpice, [Phil] used a PCB coil calculator and let the KiCad coil generator draw it out.

Did we mention the Jolly Wrencher is backlit by four side-mounted LEDs? Because what’s an SAO without a few blinkenlights?

A Nibble Of Core Memory, In An SAO

September 3, 2024 by Jenny List 15 Comments

Core memory, magnetized memory using tiny magnetic rings suspended on a grid of wires, is now more than five decades obsolete, yet it exerts a fascination for hardware hackers still. Not least [Andy Geppert], who’s made a nibble, four bits of it, complete with interactive LED illumination to show state. Best of all, it’s on a badge Simple Add-On (SAO) for fun and games at your next hacker con.

Aside from it being a fun project, perhaps the most interesting part comes in the GitHub repository, where can be found the schematic for the device. He’s built all the drive and sense circuitry himself rather than finding an old-stock core memory driver chip, which gives those of us who’ve never worked with this stuff the chance to understand how it works. Beyond that it takes input from the Stemma or SAO ports to a GPIO expander, which provides all the lines necessary to drive it all.

To show it in action he’s posted a video which we’ve placed below. If you’re hungry for more, it’s not [Andy]’s first outing into core memory.

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Supercon 2024: May The Best Badge Add-Ons Win

August 27, 2024 by Tom Nardi 13 Comments

One of our favorite parts of Hackaday Supercon is seeing all the incredible badge add-ons folks put together. These expansions are made all the more impressive by the fact that they had to design their hardware without any physical access to the badge, and with only a few weeks’ notice. Even under ideal conditions, that’s not a lot of time to get PCBs made, 3D print parts, or write code. If only there was some standard for badge expansions that could speed this process up…

But there is! The Simple Add-On (SAO) standard has been supported by the Supercon badges since 2019, and the 2×3 pin connector has also popped up on badges from various other hacker events such as HOPE and DEF CON. There’s only one problem — to date, the majority of SAOs have been simply decorative, consisting of little more than LEDs connected to the power pins.

This year, we’re looking to redefine what an SAO can be with the Supercon Add-On Contest. Don’t worry, we’re not changing anything about the existing standard — the pinout and connector remains the same. We simply want to challenge hackers and makers to think bigger and bolder.

Thanks to the I2C interface in the SAO header, add-ons can not only communicate with the badge, but with each other as well. We want you to put that capability to use by creating functional SAOs: sensors, displays, buttons, switches, rotary encoders, radios, we want to see it all! Just make sure you submit your six-pin masterpiece to us by the October 15th deadline.

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Chip Shortage Engineering: Misusing DIP Packages

October 3, 2023 by Tom Nardi 57 Comments

After years of seeing people showing off and trading their badge Simple Add-Ons (SAOs) at Supercon, this year I finally decided to make one myself. Now for a first attempt, it would have been enough to come up with some cool PCB art and stick a few LEDs on it. But naturally I started with a concept that was far more ambitious than necessary, and before long, had convinced myself that the only way to do the thing justice was to have an onboard microcontroller.

My first thought was to go with the venerable ATtiny85, and since I already had a considerable stock of the classic eight-pin DIP MCUs on hand, that’s what I started prototyping with. After I had something working on the breadboard, the plan was to switch over to the SOIC-8 version of the chip which would be far more appropriate for something as small as an SAO.

Unfortunately, that’s where things got tricky. I quickly found that none of the major players actually had the SMD version of the chip in stock. Both DigiKey and Mouser said they didn’t expect to get more in until early 2024, and while Arrow briefly showed around 3,000 on hand, they were all gone by the time I checked back. But that was only half the problem — even if they had them, $1.50 a piece seems a hell of a lot of money for an 8-bit MCU with 8K of flash in 2023.

The whole thing was made all the more frustrating by the pile of DIP8 ATtiny85s sitting on the bench, mocking me. Under normal circumstances, using them in an SAO wouldn’t really be a problem, but eight hand-soldered leads popping through the front artwork would screw up the look I had in mind.

While brooding over the situation my eyes happened to fall on one of the chips I had been fiddling with, it’s legs badly bent from repeated trips through the programmer. Suddenly it occurred to me that maybe there was a way to use the parts I already had…

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front and back of the Jolly Wrencher SAO

Jolly Wrencher SAO, And How KiCad 6 Made It Easy

October 11, 2022 by Arya Voronova 17 Comments

If you plan to attend Supercon or some other hacker conference, know that you’re going to get a badge with a SAO (Simple Add-On) connector, a 4-pin or 6-pin connector that you can plug an addon board onto. There’s myriads of SAOs to choose from, and if you ever felt like your choice paralysis wasn’t intense enough, now you have the option of getting a Jolly Wrencher SAO board!

This board gives you an SMD prototyping space, with 1.27mm (0.05″ pitch) pads, suitable for many passive components, ICs and even modules like the ESP32 WROOM. Those pads are diagonally interspersed with ground-fill-connected pads – if you want to bodge something on the spot, you don’t need to pull separate GND wires. Given the Supercon badge specifics, the SAO-standard SDA and SCL pins have RX and TX labels as well. For bonus points, the eyes are transparent, with LED footprints behind them – it’s my first time designing a PCB where the LED shines through the FR4, and I hope that the aesthetics work out!

This design is open with gerber files available for download, so if you thought of making a quick PCB order, I’m giving you one more .zip file to add to it. Otherwise, it’s possible that you will find a Wrencher board lying around at Supercon! Now, I’d like to tell you how KiCad 6 made it super easy to design this PCB – after all, there’s never enough SAOs, and it’s quite likely you’ll want to design your own special SAO, too.

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