3D Printed Tool Tips to Straighten DIP Chips and Unstraighten Resistors

Watching someone assemble a kit is a great way to see some tools you may have not encountered before and maybe learn some new tricks. During [Marco Reps’] recent build of a GPS synchronized Nixie clock kit we spied a couple of handy tools that you can 3D print for your own bench.

Fresh from the factory Dual Inline Package (DIP) chips come with their legs splayed every so slightly apart — enough to not fit into the carefully designed footprints on a circuit board. You may be used to imprecisely bending them by hand on the surface of the bench. [Marco] is more refined and shows off a neat little spring loaded tool that just takes a couple of squeezes to neatly bend both sides of the DIP, leaving every leg the perfect angle. Shown here is a 3D printed version called the IC Pin Straightener that you can throw together with springs and common fasteners.

Another tool which caught our eye is the one he uses for bending the metal film resistor leads: the “Biegelehre” or lead bending tool. You can see that [Marco’s] tool has an angled trench to account for different resistor body widths, with stepped edges for standard PCB footprint spacing. We bet you frequently use the same resistor bodies so 3D printing is made easier by using a single tool for each width. If you really must copy what [Marco] is using, we did find this other model that more closely resembles his.

As for new tricks, there are a lot of small details worth appreciating in the kit assembly. [Marco] cleans up the boards using snips to cut away the support material and runs them over sandpaper on a flat surface. Not all Nixie tubes are perfectly uniform so there’s some manual adjustment there. And in general his soldering practices are among the best we’ve seen. As usual, there’s plenty of [Marco’s] unique brand of humor to enjoy along the way.

We have a warm spot in our heart for simple tools you can whip up on the ‘ole 3D printer. Check out the PCB vise, a set of ball and socket helping hands, and a collection of toolbag essentials.

Continue reading “3D Printed Tool Tips to Straighten DIP Chips and Unstraighten Resistors”

RIP DIP ARM

Every month, semiconductor manufacturers across the globe retire old devices. A product that has been superseded, isn’t selling well, or maybe whose application has declined, is removed from the catalogue and ceases to be manufactured. Usually these moments pass unnoticed, just one old device among many. Who is going to remark upon the demise of a chip for a VGA card for example, or a long-ago-left-behind Flash memory chip?

One has come to our attention that is pretty unremarkable, but that could concern some of our readers. NXP have stopped manufacturing the LPC810M021FN8. What on earth is an LPC810M021FN8, you ask, the answer being that it appears to have been the last microcontroller with an ARM core available in a DIP package. Even that in itself is hardly earth-shattering, for if you really must use an ARM core rather than any of the myriad 8, 16, or 32 bit microcontrollers still available you can always get a DIP breakout board for a small surface mount chip.

This turn of events comes as a reminder that, while breadboard-friendly and popular among a section of our community, DIP packages are now particularly old-school. Other once-popular devices such as the LPC1114 have also long-since ceased to be available in this format, and we have to wonder how long we will be able to take advantage of DIP packages for some of the other microcontroller families.

A few years ago this news might have come as something of a disaster, but it now has more of a sense of the passing of a bygone era. It’s normal to use microcontroller dev boards in a larger DIP format for prototyping, so maybe getting used to a bit of surface-mount soldering on a break-out board will be only for the truly hard-core when the last DIP package has been retired. Other than that of course, the 555 is still available in a DIP8, and you can make anything with one of them!

If you didn’t have a chance to take the 810 for a test drive, the usual suppliers still list it in stock, Adafruit have a starter pack for it, and it will no doubt be possible to find it in small quantities for years to come.

[Thanks Tod E. Kurt for the tip]

Dead-Bug Logic Probe in a Magic Marker

Logic probes are simple but handy tools that can be had for a couple of bucks. They may not be the sexiest pieces of test gear, nor the most versatile, but they have their place, and building your own logic probe is a great way to understand the tool’s strength and weaknesses.

[Jxnblk]’s take on the logic probe is based on a circuit by [Tony van Roon]. The design hearkens back to a simpler time and is based on components that would have been easy to pick up at any Radio Shack once upon a time. The logic section is centered on the venerable 7400 quad 2-input NAND gate in the classic 14-pin DIP format. The gates light separate LEDs for high and low logic levels, and a 555 timer chip in a one-shot configuration acts as a pulse stretcher to catch transients. The DIP packages lend themselves to quick and dirty “dead bug” construction, and the whole thing fits nicely into a discarded marking pen.

dead-bug-logic-probe-in-marker-body

It’s a simple build and a nice form factor for a useful tool, but for an even slimmer package like an old syringe you’ll probably have to go with SMD components. And when you graduate from the simple logic probe, you might want to check out the capabilities of this smart probe.

Stuffing Everything on a DIP32 Package

Putting an full microcontroller platform in a DIP format is nothing new – the Teensy does it, the Arduino nano does it, and a dozen other boards do it. [Alex] and [Alexey] aren’t content with just a simple microcontroller breakout board so they’re adding a radio, an OLED, an SD card reader, and even more RAM to the basic Arduino platform, all in a small, easy to use package.

The DIPDuino, as [Alex] and [Alexy] are calling it features an ATmega1284 processor. To this, they’re adding a 128×32 pixel OLED, a micro SD slot, and 1Mbit of SRAM. The microcontroller is a variant that includes a 2.4 GHz Zigbee radio that allows for wireless connections to other DIPDuinos.

What are [Alex] and [Alexey] going to do with their cool little board? They’re planning on using the OLED for a watch, improve their software so the firmware can be updated from the SD card, and one of [Alex]’s friends wants to build a RepRap controller with one of these. There’s a lot of potential with this board, and we’re interested in seeing where the guys take the project from here.

Breadboarding with a ARM microcontroller

NXP’s LPC1114 ARM microcontroller is in a class all of it’s own. ARM microcontrollers are a dime a dozen, but this fabulous chip is the only one that’s housed in a hacker and breadboard friendly PDIP package. However, breadboard setups usually won’t have the luxuries of a true development platform such as flashing the part, single stepping through the code, and examining memory. [Steve] found an interesting solution to this problem that involves a Dremel and hacking up even more hardware.

[Steve] found a few LPC1769 dev boards that include a debugger and a way to program these chips. Simply by hacking off the programmer and debugger portion of this dev board with a Dremel tool, [Steve] had an easy to use interface for his breadboardable ARM.

After connecting the power rails to his breadboarded chip, [Steve] connected his programmer up and set up a gcc toolchain. For about $25, he has a breadboard friendly ARM microcontroller with full debugging capabilities.

This isn’t the first time we’ve seen a few people play with this DIP28 ARM chip; someone even milled this 600 mil chip down to 300 mils for even easier prototyping. Still, this is the best and cheapest way we’ve seen yet to turn this ARM into a proper prototyping platform.

Programming a through-hole ARM microcontroller

NXP

The age of ARM microcontrollers for the electronics hobbyist is upon us, and luckily there are a few breadboard-friendly microcontrollers available in a DIP package. One of these chips is NXP’s LPC810M021FN8 – a tiny little 8-pin DIP with 4 kB of Flash, 1 kB of SRAM, and has a clock fast enough for some really cool stuff. [Joao] needed a way to program one of these microcontrollers and came up with an easy method using only a USB/UART adapter.

The key to this build is the fact the LPC810 doesn’t need any additional components to operate; the internal oscillator means the chip will run at 30 MHz with only a power and ground attached. To program the chip, [Joao] attached the Tx and Rx lines of the chip to a USB/UART adapter (at 3.3 V, of course), and uploaded some code with Flashmagic.

We’ve seen these DIP-sized ARM chips before, but [Joao]’s method of using off-the-shelf tools to write a blinking LED program means it’s a piece of cake to start working with these very cool and very powerful microcontrollers.

Make dual pin header footprints into breadboard friendly DIP

[John] wrote in with a solution to a prototyping issue that has vexed us for quite some time. Above you can see the DIP friendly solution for dual-row pin headers which he came up with. With just a bit of easy soldering he now has a breadboard friendly device for prototyping.

He starts by soldering a dual row pin header on the board, then clips off all of the legs on the outside row. The row of legs that remain are then inserted into one side of the trench on his breadboard. The other side of the trench has a single row pin header, and he solders them to the outer row on the breakout board using another single pin header aligned horizontally. This isn’t a 100% convenient solution, as it’s still pretty hard to get your jumper wires in the breadboard on the side covered by the breakout board. But if you plan in advance you can place your wires first, then plug in the development board.

Here [John] is working with TI’s eZ430-RF2500 board. We’d like to go back and remove the dual pin socket we soldered on our eZ430-F2013, replacing it with this style of pins.