Building A Better PID Smoker Controller

October 11, 2012 by Mike Szczys 20 Comments

[Matt] wanted to have more control over his meat smoker so he built this advanced PID smoker controller. It uses the solid state relay seen in the bottom-right of this image to switch the smoker’s heating element. But all of the other goodies that are included add several features not usually found in these builds.

This is a replacement for the commercial PID unit he used on the original build. That monitored the temperature in the smoker, using predictive algorithms to maintain just the right heat level. But this time around [Matt] is looking for extra feedback with a second sensor to monitor meat temperature. Using an Arduino with an SD shield he is able to data log the smoking sessions, and his custom code allows him to specify temperature profiles for resting the meat after it has hit the target temperature. It kind of reminds us of a reflow oven controller… but for food.

Some Technical Improvements On [Alton Brown’s] Hacked Smoker

September 17, 2012 by Mike Szczys 6 Comments

Bringing that smoky goodness to your cooking is neither hard, nor is it expensive. [Alton Brown], who we consider to be the MacGyver of cooking, always seems to be able to build cooking contraptions from common items. The smoker he built from a flower pot was the inspiration for [Tom’s] own project. But [Tom] added in PID hardware to smoke at just the right temperature.

The enclosure hides a single electric burner at the bottom. A metal tray full of wood chips sits on top of it, smoldering as the burner gets hot. You could just set it and forget it, but it will take a lot of trial and error to figure out which setting achieves the best results. [Tom’s] additional hardware, housed in the grey electrical box, switches the burner with a solid state relay. The PID controller takes measurements from a temperature sensor inserted in the lid of the smoker, ensuring perfectly prepared food every time.

If you’re interested in making your own you could try building a heating element from toaster oven parts.

Kitchen Hacks: Home Made Meat Smoker

November 23, 2011 by Brian Benchoff 21 Comments

[Matt] noticed an overabundance of sous vide builds in the past week, so he decided to throw his Home made meat smoker into the ring. There’s not many things more delicious than a nice cut of smoked meat, and the fact that it’s very similar to the sous vide hacks we’ve seen is an added bonus.

[Matt] decided to build a ceramic smoker like a Big Green Egg. He took a cue from [Alton Brown] and used two terracotta planters and a hot plate for the smoker. For controlling the hot plate, the cheap $35 PID controller we’ve seen in a few sous vide builds was used. The PID can’t control the 7 amps of AC that the hot plate needs, so [Matt] used a solid-state relay he had lying around.

A stainless steel mixing bowl was placed on the hot plate for wood chips. So far, [Matt] has run his smoker for more than 12 consecutive hours, and the results are really promising – there wasn’t much change in temperature between the chill of the morning and the heat of afternoon. [Matt]’s build is great and perfect for venison jerky now that deer season is coming up.

Web-enabling Your Smoke Breaks

February 28, 2011 by Mike Szczys 21 Comments

If you’re going to freeze your butt off smoking in the middle of winter you might was well have company while you’re out there. [Zach’s] company wanted to crunch some data about smoking breaks and worker productivity. Instead of just meeting the bland data collection needs he decided to add functionality.

He took time to explain the different parts of the system. Above you can see the web interface that lets you know which of your coworkers are smoking right now. It also lets you click to check in and out from your breaks. After this was up and running he found that often the smokers forgot to ‘clock out’ before a break. As a backup system he build a physical interface on the way out of the office. Each smoker has their own button with a corresponding LED. If the light’s on you’re having a break and when it’s off you’re working. This controller is Arduino based and uses a Perl script to monitor the input and sync both that physical display and the web interface. [Zach] posted a few pictures if you want to take a look at the rest of the system.

PID Controlled Bradley Smoker Clone

February 11, 2011 by Mike Nathan 21 Comments

Bradley smokers are coveted for their ease of use, as they require very little interaction from the user once the hopper is loaded with wood pucks and the machine is powered on. The more robust models are quite pricey, so [Maukka] decided to build his own version of a Bradley smoker as an add on to his existing unit. He fabricated a smoke generator out of aluminum, including all of the components you would normally find in an automated smoker. Once the hopper is loaded with wood pucks, the smoker runs autonomously, shuffling new pucks onto the heating element, presumably at timed intervals. The main barrel of the smoker has a separate PIC-controlled heating element installed, and is connected to the smoke generator by an aluminum duct. This configuration allows [Maukka] to cold smoke items such as fish, nuts, and cheeses using the smoke generator by itself, while also permitting the smoking of meats at far higher temperatures when the main heating element is used. This is truly a fantastic build, and the cold smoker component is something I would love to have as an addition to my Weber bullet.

Be sure to explore his blog a bit to catch all of the build details, as they are separated into various posts.

[Thanks Hali Batsuiba]

PID Controlled Smoker

February 3, 2011 by Chris Nelson 14 Comments

[dafonso] purchased a nice 1500W smoker but was somewhat dismayed that it only had one cooking temperature. To compensate he designed his own PID control system which allows him to set the cooking temperature digitally. At the heart of the system is a PICAXE 18 micro which switches the smoker on and off using a solid state relay. Rather than testing the 110V system on the smoker itself (which would have been a pain indoors) he used a lamp instead. To see if he was getting the correct temperature he taped his thermocouple to the light bulb and let the PID switch the lamp on and off. Also be sure to checkout his video which does a good job of explaining how he was able to solder the surface mount components required for the control board.

Meat Smoker Texts You When It Is Done

September 2, 2010 by Caleb Kraft 14 Comments

yummmmm

[Peter Rauch] has built this meat smoker that has a touch screen control interface. His system is capable of controlling the cooking by monitoring the internal temperature of the smoker as well as the temperature of the meat itself. His touch screen interface allows him to enter his desired parameters and it basically just takes over from that point and texts him when it is done. You’ll have to download the pdf to get to the juicy details of his build, but it is an interesting read.

It looks like he’s using a 4-loop Gefran GFX4 temp controller in conjunction with a Modbus remote terminul interface and a TS8010 HMI touchscreen for the bulk of the electronics. It even has protection limits he can set to keep his family from bumping it up to 1200 degrees.

[via Makezine]