[gim] gutted some li-ion laptop batteries to replace his roomba’s battery pack. He had to pick up a li-ion charger and add a protection circuit to deal with the li-ion cells, but ended up with a new lighter pack for his roomba. If you head this way, the protection circuit is a vital component to prevent fires/explisions/etc. Looks like a great resource for robot power or even R/C projects.
soldering194 Articles
How-To: Introduction To Soldering
It’s been a while since we’ve had a fresh How-To on the Hack-A-Day, and frankly we’ve missed them. To get things rolling, [Eliot] and I wanted to build a good knowledge base to help you hack your own stuff. I know that soldering won’t be new to many of our readers, but everyone has to start sometime. Our hope is simple: that this new series of How-To’s will help inspire new and experienced hackers alike.
Pulse Soldering Iron
I’m always interested in new ways to solder. [SPman] sent in this diy pulse soldering iron. It heats up in 5 seconds on demand, then cools in about 15. The writeup is a bit terse (since it’s translated from Russian), but it would definitely be handy for larger wiring jobs. The transformer is hand wound, and an oscillation driver forms a sort of crude frequency modulation to run the MOSFETS that drive the heating elements. I’d keep it away from delicate electronics unless you’re confidant of the temperature stability. It was designed for 220V, so you’d need to modify the transformer a bit to get similar performance on a 110V circuit.
Solder Paste And Reflow How-to
I was poking around spark fun electronics, and came across this interesting walk through showing spark fun’s solder stenciling technique. (I’d put on some gloves before handling that much lead paste) They top it off with some alternative ways of doing reflow work. My favorite has to be the target hotplate method. It’s a nice introduction if you’re interested in doing SMD work to save money and space on your projects [but not sanity. say goodbye to that] Me? I’ve used a 15 watt weller with a dremel modified small tip. It works great if you’ve got some one of those syringes of heat activated glue. Place, bake and solder.
USB Port Phone Hack
This one is more case mod than real hack – [computerguru365] whacked a female mini-b USB port into his Samsung [thx rsilvawashington] to avoid buying the overpriced Nokia cable(Reminds me of the infamous $65 startac serial cable) I like it, internal cell phone hardware hacks don’t come along very often, and he found a use for one of those useless demo phones.
