The Seven Sensors And Breakout Boards To Avoid In A Product

We’ve all seen these sensors and modules kicking around, as part of beginner kits, strapped into prototypes and potentially even in products deployed in the field. Yet as [John Teel] rightfully points out in a recent video, most of these have no business ever being used in a real product, and might not even be suitable for prototyping.

First up is a combination of the related DHT11 and DHT22 temperature-humidity sensors. As common as these are, they’re also pretty sketchy with their proprietary one-wire protocol and at most questionable accuracy, worsened by not having a good supply chain. The replacements are plentiful: the SHT40 and SHT41, the Bosch Sensortec BME280 or BMP180, as well as TI’s HDC3020. These get you standard I2C communication and a supply chain plus a datasheet you can trust.

Second is the HC-SR04 ultrasonic distance sensor. Although fine for prototyping, it’s a 5 V module, lacks temperature compensation and other features that’d be needed outside a temperature-controlled room. Here ST’s VL53 Time-of-Flight sensors are a good alternative, containing a range of sensors of which we covered the fancier VL53L5CX previously for 3D scanning a room. Of course, you can also use reflective IR as a good cheap alternative.

Third is the HC-SR501 passive infrared (PIR) motion module. This one is also fine for PIR and motion sensing prototyping, but is too inconsistent and power-hungry for production. Instead you can get much better and much smaller PIR modules, like the Panasonic EKMC and EKMB, or the ST STHS34 IR motion and presence sensor.

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Simultaneous Soldering Station

Soldering irons are a personal tool. Some folks need them on the cool side, and some like it hot. Getting it right takes some practice and experience, but when you find a tip and temp that works, you stick with it. [Riccardo Pittini] landed somewhere in the middle with his open-source soldering station, Soldering RT1. When you start it up, it asks what temperature you want, and it heats up. Easy-peasy. When you are ready to get fancy, you can plug in a second iron, run off a car battery, record preset temperatures, limit your duty-cycle, and open a serial connection.

The controller has an Arduino bootloader on a 32u4 processor, so it looks like a ProMicro to your computer. The system works with the RT series of Weller tips, which have a comprehensive lineup. [Riccardo] also recreated SMD tweezers, and you can find everything at his Tindie store.

Soldering has a way of bringing out opinions from novices to masters. If we could interview our younger selves, we’d have a few nuggets of wisdom for those know-it-alls. If ergonomics are your priority, check out TS100 3D-printed cases, which is an excellent iron, in our opinion.

The Battery Is Part Of The Art

A work of art is appreciated for its own sake and we will never tire of seeing stunning circuits from microscopic dead-bugs to ornate brass sculptures. We also adore projects that share the tricks to use in our own work. Such is the case with [Jiří Praus] who made some jewelry and shared his templates so we try this out ourselves.

The materials include brass wire, solder, and surface-mount LEDs. Template design expects a 1206 light, so if you step outside that footprint, plan accordingly. The printable templates are intuitive and leverage basic wire jewelry making skills. Some good news is that flashing LEDs are available in that size so you can have an array of blinkenlights that appears random due to drifting circuits. Please be wary with RGB lights or mixing colors because red LEDs generally run at a lower voltage and they will siphon a significant chunk of a coin-cell’s power from a competing green or blue. How else can these be personalized?

[Jiří]’s charms are just the latest of circuits that capture our eyes and tickle our ears.

Ask Hackaday: Get The Lead Out Or Not?

For most of the history of industrial electronics, solder has been pretty boring. Mix some lead with a little tin, figure out how to wrap it around a thread of rosin, and that’s pretty much it. Sure, flux formulations changed a bit, the ratio of lead to tin was tweaked for certain applications, and sometimes manufacturers would add something exotic like a little silver. But solder was pretty mundane stuff.

Source: RoHS Guide

Then in 2003, the dull gray world of solder got turned on its head when the European Union adopted a directive called Restriction of Hazardous Substances, or RoHS. We’ve all seen the little RoHS logos on electronics gear, and while the directive covers ten substances including mercury, cadmium, and hexavalent chromium, it has been most commonly associated with lead solder. RoHS, intended in part to reduce the toxicity of an electronic waste stream that amounts to something like 50 million tons a year worldwide, marked the end of the 60:40 alloy’s reign as the king of electrical connections, at least for any products intended for the European market, when it went into effect in 2006.

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How-To: Go Green With Lead Free Solder

We covered many of [Jason Rollette]’s personal projects in the past and are happy to welcome him as our newest Hack-A-Day contributor.

The electronics industry has shifted to lead free compliance, but most hobbyists haven’t even considered the personal impact of using lead. Today’s How-To will cover what it takes to switch from tin/lead solder to completely lead free. Our previous posts Introduction to soldering and the follow-up still apply to lead free. You may have never considered switching to lead free before, but we hope to help you make an informed decision.

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