Hackaday Prize Semifinalist: A Low Cost, DIY Fuel Cell

Electronic cars and planes are the wave of the future, or so we’re told, but if you do the math on power densities, the future looks bleak. Outside of nuclear power, you can’t beat the power density of liquid hydrocarbons, and batteries are terrible stores of energy. How then do we tap the potential of high density fuels while still being environmentally friendly? With [Lloyd]’s project for The Hackaday Prize, a low cost hydrogen fuel cell.

Traditionally, fuel cells have required expensive platinum electrodes to turn hydrogen and oxygen into steam and electricity. Recent advances in nanotechnology mean these electrodes may be able to be produced at a very low cost.

For his experiments, [Lloyd] is using sulfonated para-aramids – Kevlar cloth, really – for the proton carrier of the fuel cell. The active layer is made from asphaltenes, a waste product from tar sand extraction. Unlike platinum, the materials that go into this fuel cell are relatively inexpensive.

[Lloyd]’s fuel cell can fit in the palm of his hand, and is predicted to output 20A at 18V. That’s doesn’t include the tanks for supplying hydrogen or any of the other system ephemera, but it is an incredible amount of energy in a small package.

You can check out [Lloyd]’s video for the Hackaday Prize below.

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Hackaday Prize Semifinalist: A Mobile Node

The future is the Internet of Things, or so we’re told, and with that comes the requirement for sensors attached to the Internet that also relay GPS and location data. [Camilo]’s MobileNodes do just that. He’s designed a single device that will listen to any sensor, upload that data to the Internet over GSM or GPRS, and push all that data to the cloud.

The MobileNode is a small circular (7cm) PCB with a standard ATMega32u4 microcontroller. Attached to this PCB are GSM/GPRS and GPS/GLONASS modules to receive GPS signals and relay all that data to the cloud. To this, just about any sensor can be added, including light sensors, PIR sensors, gas and temperature sensors, and just about anything else that can be measured electronically.

Of course the biggest problem with a bunch of sensors on an Internet of Things device is pulling the data from the Internet. For that, [Camilo] designed a web interface that shows sensor data directly on a Google Map. You can check out the project video below.

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Hackaday Prize Semifinalist: Low Cost Radiography

For the past year, [Adam] has been working full-time on developing a low-cost x-ray system for developing nations. He has more than 3,500 hours into the project. A few months ago, we announced the 2015 Hackaday Prize, with a theme of, ‘build something that matters.’ A low-cost x-ray would certainly matter to the two-thirds of the world’s population that does not have access to medical radiography, making this project a great entry for The Hackaday Prize.

[Adam]’s portable x-ray system consists of an x-ray tube encased in an epoxied, 3D printed enclosure filled with dialectric oil. This tube is tucked away inside a beautiful case with just a single 12VDC input and an easy to understand user manual. This is just very high voltages and x-rays, nothing [Adam] hasn’t handled (safely) before. The real trick is in the imaging, and for this, [Adam] is using a phosphor screen to turn that x-ray exposure into something visible, an off the shelf x-ray sensor, and a prism to adapt the sensor to the phosphor screen.

The results are incredible. After taking a few pictures of what he had on hand, [Adam] can see the bond wires inside the microprocessor of a calculator. That’s more than sufficient for medical imaging – the goal of the project – and cheap enough to send it to the far-flung reaches of the planet.

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Hackaday Prize Semifinalist: Bendy Solar Bluetooth Tags

Last January, [DrYerzina]’s sister couldn’t find her cat. The family searched the neighborhood for two hours until the cat came out from underneath a bed, proving once again cats own humans, not the other way around. A solution to this problem would come in the form of technology, specifically as [DrYerzinia]’s entry for the Hackaday Prize, a solar-powered Bluetooth tracking device. Yes, you can go on Amazon or eBay and buy a BLE tracker, but this version comes in a handy package: it’s built of a flexible circuit board to fit just about everywhere, including on the collar of a cat.

[DrYerzina]’s Bluetooth tracker is built around an Bluetooth LE module, with a few added passives, LEDs, and other parts glued and soldered onto a double sided, flexible PCB. To this, he’s added a flexible solar cell and a flexible LiPo battery. All of this is stuffed inside an enclosure 3D printed in flexible filament.

While the Hackaday Prize is filled with wearables, [DrYerzina]’s project is at the forefront of hombrew wearable technology. Nowhere else in the prize have we seen a dedication to making a device that bends. The best part is, he’s actually building a useful device; with just 15 minutes of sunlight a day (a condition very likely for a sleeping cat), this Bluetooth tag can work for weeks.

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Hackaday Prize Semifinalist: A Smart Battery Analyzer

[K.C. Lee]’s entry for the Hackaday Prize won’t cure cancer, wipe a disease from the planet, stop an alien invasion, or save the world. His battery charger and analyzer is, however, a useful little device for determining the charge and discharge characteristics of batteries, and can also be used as dual channel electronic load, current source, or power supply.

Inside [K.C.]’s device are all the tools required for charging and discharging lithium-ion, lead acid, and NiMH batteries. He’s doing this with a few slightly unusual circuits, including a SEPIC DC to DC converter, and an ‘analog’ PWM controller. these two techniques together mean [K.C.] can get away with smaller caps and inductors in his design, which also means less ripple on the output. As far as battery chargers and dischargers go, this one is very well designed.

Control of battery discharging and charging happens through a SILabs 8051-based microcontroller with USB. The UI is a simple Nokia LCD and an app running in Windows. If you want to save the world, this isn’t the project for you. If you need to test a few rechargeable batteries, this is a great device to have on the workbench.

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Hackaday Prize Semifinalist: A Better Smart Plug

Walk into any home improvement store, and you’ll find dozens of smart accessories, home automation equipment, and WiFi-connected ephemera. The Belkin WeMo Insight is one of these devices, giving anyone with $60 and a WiFi network the ability to switch lights and appliances on and off over a network. [John] picked up one of these WiFi plugs, but it didn’t work exactly as he would like. Instead of building a smart plug from scratch, [John] replaced the controller board for a WeMo Insight for his Hackaday Prize entry, making it far more useful and a replacement for devices like the Kill-a-Watt.

In its stock form, the WeMo can only be used though the smartphone app provided by Belkin or through a few third-party services like IFFT. All of these solutions have a limited API, and don’t provide advanced power metrics. To solve this problem, [John] replaced the smart controller board inside the Belkin WeMo with one of their own design.

By volume, most of the electronics inside the WeMo are a transformer, caps, and a relay; the smarts of this smart plug are just a daughterboard. By re-engineering this daughterboard with a new microcontroller, an ESP8266, and a microSD card connector, [John] can replicate the functionality of the WeMo while adding some new features. SD card datalogging for up to four years is now possible, a RTC now provides precise time stamps on all data collected, and a few simple calculations on the microcontroller enable power factor, line frequency, and total energy metering. With the ESP, all this data can be sent up to the cloud with a vastly improved API.

It’s a great project, and something that Belkin should seriously consider for their next revision of the WeMo. For anyone stuck with a stock WeMo, [John] has made all his design files and code available, allowing anyone to replicate this build

You can check out [John]’s Hackaday Prize entry video below.

The 2015 Hackaday Prize is sponsored by:

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