One of the most appealing aspects of USB-C is that it promises to be a unified power delivery system. You’ll no longer need to have a separate power cords for for your phone, camera, and laptop; physically they’ll all use USB-C connectors, and the circuitry in the charger will know how much juice to send down the line for each gadget. But in reality, we’ve all got at least a few pieces of older equipment that we’re not about to toss in the trash just because it doesn’t support the latest USB spec.
Case in point, the old Canon camera that [Purkkaviritys] modified to take infrared pictures. Instead of abandoning it, he decided to make a custom USB-C charger for its NB-4L batteries. Since they’re just single cell 3.7 V lithium-ions, all he had to do was wire them up to the ubiquitous TP4056 charger module and design a 3D printed case to hold everything together.
He did go the extra mile and replace the SMD charging indicator LEDs on the PCB with 5 mm LEDs embedded into the 3D printed enclosure, though you could certainly skip this step if you were in a hurry. We imagine if you print the enclosure in a light enough color, you should be able to see the original LEDs glowing through the plastic.
If you’ve spent an afternoon at the sticks of a remote-controlled aircraft, you’re probably well aware of the great limiter for such exploits: battery life. In the days when most RC aircraft were gas powered it was easy to cart along some extra fuel to keep the good times rolling, but now that everything except big scale models are using electric motors, RC pilots are looking for better ways to charge their batteries in the field.
The pack contains 36 Samsung INR18650-35E 3500mAh cells, which gives it a total capacity of 454Wh. At 1965 grams (4.3 lbs) the pack isn’t exactly a featherweight, but it’s significantly lighter than carting a small generator or even a lead-acid battery to the field.
[Adam] designed a slick case in FreeCAD and printed it in Minadax ASA-X filament, which is specifically designed for outdoor use. A particularly nice detail in the case is that the balance connector (used to charge the cells) is cleanly integrated into the side of the pack, rather than just flapping around in the breeze; which annoyingly seems the norm even on commercially produced batteries.
The Tiny Solar Energy Module (TSEM) by [Jasper Sikken] is not only physically tiny at one-inch square, but it is all about gathering tiny amounts of solar energy — amounts too small to be useful in a conventional sense — and getting meaningful work done, like charging a battery for later use. Elements that make this board easy to integrate into other projects include castellated vias, 1.8 V and 3.3 V regulated outputs that are active when the connected battery has a useful charge, and a low battery warning that informs the user of impending shutdown when the battery runs low. The two surface-mount solar cells included on the tiny board are capable of harvesting even indoor light, but the board also has connection points for using larger external solar cells if needed.
This half-inch square ultra-low power energy harvesting LiPo cell charger by [Kris Winer] uses a low voltage solar panel to top up a small lithium-polymer cell, which together can be used as the sole power source for projects. It’s handy enough that [Kris] uses them for his own projects and offers them for sale to fellow hackers. It’s also his entry into the Power Harvesting Challenge of the Hackaday Prize.
The board is essentially a breakout board for the Texas Instrument BQ25504, configured to charge and maintain a single lithium-polymer cell. The BQ25504 is an integrated part that takes care of most of the heavy lifting and has nifty features like battery health monitoring and undervoltage protection. [Kris] has been using the board along with a small 2.2 Volt solar panel and a 150 mAh LiPo cell to power another project of his: the SensorTile environmental data logger.
It’s a practical and useful way to test things; he says that an average of 6 hours of direct sunlight daily is just enough to keep the 1.8 mA SensorTile running indefinitely. These are small amounts of power, to be sure, but it’s free and self-sustaining which is just what a remote sensing unit needs.
Here’s the Scenario: you need to get somewhere in a hurry. The problem is that your car has a dead battery and won’t turn over. The Obvious solution would be to call a friend for a jump. But is the friendless hacker out of luck in such a situation? Not if you can whip up a quick parts bin jump starter.
Clearly, [Kedar Nimbalkar]’s solution would be practical only under somewhat bizarre circumstances, so we’ll concentrate on what we can learn from it. A spare PC power supply provides the electrons – [Kedar]’s 250W supply pushes 15A at 12 volts, which is a pretty respectable amount of current. The voltage is a little anemic, though, so he pops it up to 14.2 volts with a 150W boost converter cooled with a PC fan. A dual panel meter reads out the voltage and current, but a VOM could substitute in a pinch. About the only thing you might not have on hand is a pair of honking 10A diodes to keep current from creeping back into the boost converter. [Kedar] claims he got enough of a charge back in the battery in five minutes to start his car.
As jump-starting goes, this hack is a bit of a stretch. It’s not the first time we’ve seen a MacGyver’d jump starter, though, and you never know when the principles and hardware behind these hacks will come in handy.
We’re not using 9 Volt batteries to power our projects anymore; the world of hobby electronics has moved on to cheap LiPo batteries for most of our mobile power storage. LiPos aren’t the best solution, evidenced by hundreds of YouTube videos of exploding batteries, and more than a few puffy cells in our junk drawer. The solution? LiFePO4, or lithium iron phosphate cells. They’re a safer chemistry, they have low self discharge, and have more recharge than other chemistry of lithium cells.
LiFePO4 cells aren’t easy to deal with if you’re working with breadboard electronics, though. Most of that is because there aren’t many breakout boards for these cells. [Patrick] is working on changing that with his LiFePO4werd USB charger.
The concept is simple: use an off-the-shelf part for LiFePO4 batteries – in this case an MCP73123 – and make a board that charges the batteries with a USB port. It’s exactly the same idea as the many USB LiPo chargers out there, only this one uses a better battery chemistry.
[Patrick] is using a 550mAh battery for this project, but there’s no reason why it couldn’t be upgraded to a 18650-sized cell with more than 2000mAh stuffed inside. Add a boost converter to the circuit, and he’ll have the perfect power source for every portable electronics project imaginable.
[K.C. Lee]’s entry for the Hackaday Prize won’t cure cancer, wipe a disease from the planet, stop an alien invasion, or save the world. His battery charger and analyzer is, however, a useful little device for determining the charge and discharge characteristics of batteries, and can also be used as dual channel electronic load, current source, or power supply.
Inside [K.C.]’s device are all the tools required for charging and discharging lithium-ion, lead acid, and NiMH batteries. He’s doing this with a few slightly unusual circuits, including a SEPIC DC to DC converter, and an ‘analog’ PWM controller. these two techniques together mean [K.C.] can get away with smaller caps and inductors in his design, which also means less ripple on the output. As far as battery chargers and dischargers go, this one is very well designed.
Control of battery discharging and charging happens through a SILabs 8051-based microcontroller with USB. The UI is a simple Nokia LCD and an app running in Windows. If you want to save the world, this isn’t the project for you. If you need to test a few rechargeable batteries, this is a great device to have on the workbench.