Using A 2D Scanner To Make 3D Things

[Chuck Hellebuyck] wanted to clone some model car raceway track and realised that by scanning the profile section of the track with a flatbed scanner and post-processing in Tinkercad, a useable cross-section model could be created. This was then extruded into 3D to make a pretty accurate-looking clone of the original part. Of course, using a flatbed paper scanner to create things other than images is nothing new, if you can remember to do it. A common example around here is scanning PCBs to capture mechanical details.

The goal was to construct a complex raceway for the grandkids, so he needed numerous pieces, some of which were curved and joined at different angles to allow the cars to race downhill. After printing a small test section using Ninjaflex, he found a way to join rigid track sections in curved areas. It was nice to see that modern 3D printers can handle printing tall, thin sections of this track vertically without making too much of a mess. This fun project demonstrates that you can easily combine 3D-printed custom parts with off-the-shelf items to achieve the desired result with minimal effort.

Flatbed scanner hacks are so plentiful it’s hard to choose a few! Here’s using a scanner to recreate a really sad-looking PCB, hacking a scanner to scan things way too big for it, and finally just using a scanner as a linear motion stage to create a UV exposure unit for DIY PCBs.

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Hinged Parts For The 8th Grade Set

I recently agreed to run a 3D printing camp for 8th graders. If you’ve never shared your knowledge with kids, you should. It is a great experience. However, it isn’t without its challenges. One thing I’ve learned: don’t show the kids things that you don’t want them to try to print.

I learned this, of course, the hard way. I have several “flexy”3D prints. You know the kind. Flexy dinosaurs, cats, hedgehogs, and the like. They all have several segments and a little hinge so the segments wobble. The problem is the kids wanted to print their own creations with flexy hinges.

I’ve built a few print-in-place hinges, but not using Tinkercad, the software of choice for the camp. While I was sure it was possible, it seemed daunting to get the class to learn how to do it. Luckily, there’s an easy way to add hinges like this to a Tinkercad design. There was only one problem.

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Parametric Design With Tinkercad

Tinkercad is like the hamburger helper of 3D design. You hate to admit you use it, and you know you should put in more effort, but — darn it — it’s easy, and it tastes pretty good. While I use a number of CAD programs for serious work, sometimes, when I just want a little widget like a flange for my laser cutter’s exhaust, it is just easier to do it in a few minutes with Tinkercad. However, I heard someone complaining the other day that it wasn’t of any use anymore because they took away custom shape generators. That statement is only partially true. Codeblocks allow you to easily create custom parametric items for use in Tinkercad.

A Tinkercad-designed flange

There was a time when you could write Javascript to create custom shapes, and it is true that they removed that feature. However, they replaced it with Codeblocks which is much easier to use for their target audience — young students — and still very powerful.

If you’ve used parametric design in a professional package or even used something like OpenSCAD, you probably don’t need to be sold on the benefit. This is, of course, a simple form of it, but the idea is to define things as mathematical relationships. As an example, suppose you have a front panel with two rows of four holes for switches evenly spaced and centered. That would be easy to draw. But if you later decide the top row needs five holes and the bottom only needs three, it will be a fair amount of work. But if you have the math defining it right, you change a few variables, and the computer does the rest. Continue reading “Parametric Design With Tinkercad”

Tinkercad Gets A Move On

Going to the movies is an experience. But how popular do you think they’d be if you went in, bought your popcorn, picked your seat, and the curtain would rise on a large still photograph? Probably not a great business model. If a picture is worth 1,000 words, then a video is worth at least a million, and that’s why we thought it was awesome that Tinkercad now has a physics simulator built right in.

Look for this icon on the top right toolbar.

It all starts with your 3D model or models, of course. Then there’s an apple icon. (Like Newton, not like Steve Jobs.) Once you click it, you are in simulation mode. You can select objects and make them fixed or movable. You can change the material of each part, too, which varies its friction, density, and mass. There is a play button at the bottom. Press it, and you’ll see what happens. You can also share and you have the option of making an MP4 video like the ones below.

We, of course, couldn’t resist. We started with a half-sphere and made it larger. We also rotated it so the flat side was up. We then made a copy that would become the inside of our bowl. Using the ruler tool, we shaved about 2 mm off the length and width (X and Y) of the inner sphere. We also moved it 2 mm up without changing the size.

Using the alignment tools, you can then center the inner piece in the X and Y axis. Change the inner color to a hole and group the objects. This forms a simple bowl shape. Then we moved the workplane to a random part of the inner surface of our bowl and dropped a sphere. Nothing complicated.

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REMOTICON 2021 // Jay Doscher Proves Tinkercad Isn’t Just For Kids

We invited [Jay Doscher] to give us a view into his process designing 3D printed parts for the impressive array of cyberdecks we’ve covered since 2019.

[Jay] got his start as a maker through woodworking in high school, getting satisfaction from bringing something from idea to reality. After a more recent class in blacksmithing and ax-making showed him what he could do when really focused, his hardware hacking really took off and his line of cyberdecks and other portable computers was born.

If you’ve heard of Tinkercad, you probably think it’s just for kids. While designed as an educational tool, [Jay] found that Autodesk’s younger sibling to the professionally powered (and priced) Fusion 360 had everything needed for making cyberdecks. If you’re willing to work around a few limitations, at the low-low price of free, Tinkercad might be right for you too.

What limitations? To start, Tinkercad is only available in a browser and online. There’s also no guarantee that it will remain free, but [Jay] notes that with its educational focus that is likely to remain the case. There is no library of common components to import while modeling. And, when your model is complete the options for exporting are limited to 2D SVGs and 3D STL, OBJ, and gaming-focused GBL formats. [Jay] has converted those to other formats for laser cutting and the STEP file a machine shop is expecting but admits that it’s something that adds complexity and is an annoyance.

back7-TinkerCad-Alignment

In the talk, [Jay] discusses moving from his initial “cringy” explorations with Tinkercad, to his first cyberdeck, a little history on that term, and the evolution of his craft. It’s mostly a hands-on demo of how to work with Tinkercad, full of tips and tricks for the software itself and implications for 3D printing yourself, assembly, and machining by others.

While quite limited, Tinkercad still allows for boolean operations to join two volumes or the subtraction of one from another. [Jay] does a wonderful job of unpeeling the layers of operations, showing how combinations of “solids” and “holes” generated a complex assembly with pockets, stepped holes for fasteners, and multiple aligned parts for his next cyberdeck. Even if you already have a favorite CAD tool, another approach could expand your mind just like writing software in Strange Programming Languages can.

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An array of 3D-printed parts for old sewing machines.

Printed Sewing Machine Parts Extend Singer’s Range

[Grow Your Own Clothes] had finally found their ideal sewing machine for doing zig-zag stitches (/\/\/\) and converting to a treadle drive (mechanically foot-fed) — a Singer 411G. This is a well-respected workhorse of a machine, and if you see one in a secondhand store, you might want to grab it. The only problem is that its multi-step zig-zag stitch is a 4-stepper and not a 3-step, which is what [GYOC] prefers. Having heard it was possible to hack them into doing a 3-step, [GYOC] set out to learn Tinkercad and grow their own sewing machine parts.

A 3D-printed cam lets this machine do the zig-zag in three steps instead of four.
The new zig-zag top hat cam in place.

So once upon a time, sewing machines didn’t just do a bunch of things out of the box. They needed an array of plastic cams to do different stitches, kind of like trading out the element or disk in a typewriter to print in italics. While most machines still have exchangeable feet for different needs and special parts for sewing things like buttonholes, most domestics now have decorative stitches and their cams built in.

The 3-step zig-zag cam was just the beginning. [GYOC] decided to make a few more parts before their Tinkercad knowledge faded: a needle adapter with an improved design, some tension stud sprockets for a different machine, and a couple of buttonhole templates for making different sizes with a buttonholer. Although they aren’t giving away the files for free, all of these parts are available quite cheaply in their Shapeways store.

Got an old machine you don’t know what to do with? Try converting it to a computerized embroidery machine.

Thanks for the tip, [Raphael]!

helicopter

Re-Engineering An RC Helicopter Via Tinkercad

Radio control toys can be great fun to play with. However, at the bottom end of the market, sometimes you find you’ve bought something that just doesn’t work quite right. [saulemmetquinn] found that with a cheap RC helicopter, and set about re-engineering the design in Tinkercad.

The entire frame of the original helicopter was discarded, replaced with one made out of CAD-designed and 3D printed components. The end result is far lighter and less cumbersome than the original design, while also managing to look a lot more like an actual helicopter. It also served to correct some of the problems which [saulemmetquinn] stated made the original toy difficult to fly.

Assembling your own tiny helicopter motors and mechanisms would be quite difficult, and time consuming. [saulemmetquinn] was instead able to leverage the good parts of the original design, and build something better from that. It’s very much the essence of hacking, right there.

We’ve seen other toy helicopters hacked too, like the famous Syma S107G. If you’ve got your own tiny flying hacks, be sure to drop us a line.