Sometimes a beautiful project is worth writing on that merit alone, but when it functions as designed,someone takes the time to create a thorough and beautiful landing page for their project, we get weak in the knees. We feel the need to grab the internet and point our finger for everyone to see. This is one of those projects that checks all our boxes. [Nathan Petersen] made a POV toy top called Razzler, jumping through every prototyping hoop along the way. The documentation he kept is what captured our hearts.
The project is a spinning top with an integrated persistence-of-vision (POV) display. That’s the line of LEDs that you see here. To sync up the patterns, the board includes an IMU, but detecting angular velocity with either gyroscope or accelerometer proved problematic. [Nathan’s] writeup of this is worth the read itself, but you’ll also enjoy the CNC workworking part of the project used to create the body of the spinning top.
This was [Nathan]’s first big solo project, and so many of the steps are explained by someone who just entered the deep-end very quickly. If you have experience, you may grin at the simplified reasonings, but for a novice, it makes for an approachable lesson. The way he selects hardware and firmware is pragmatic and perhaps even overkill, so you know he’s going into engineering. This overshot saved him when there were communication problems which needed a sacrifice of some processing power to run I2C on some GPIO.
We hope you enjoy reading about this combinations of POV, firmware (or is it?), and centrifugal force.
One of the major reasons anyone would turn to a 3D printer, even if they have access to a machine shop, is that there are some shapes that are not possible to make with conventional “subtractive manufacturing” techniques. There are a few more obvious reasons a lot of us use 3D printers over conventional machining such as size and cost, but there’s another major reason that 3D printers are becoming more and more ubiquitous. [Crumbnumber1] at Make Anything’s 3D Printing Channel shows us how powerful 3D printers are at iterative design with his air-powered tops. They incorporate fan blades that allow you to spin the top up to very high speeds by blowing air down onto it.
Iterative design is the ability to rapidly make prototypes that build and improve upon the previous prototype, until you’re left with something that does the job you need. Even with a machine shop at your disposal, it can be expensive to set up all of the tooling for a part, only to find out that the part needs a change and the tooling you have won’t work anymore. This is where 3D printers can step in. Besides all of their other advantages, they’re great for rapid prototyping. [Crumbnumber1] made a box full of tops and was able to test many different designs before settling on one that performed above and beyond everything that came before it.
The video below is definitely worth checking out. The design process is well documented and serves as a great model for anyone looking to up their rapid prototyping game.
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