No Frills PCB Brings USB-C Power To The Breadboard

January 6, 2025 by Tom Nardi 30 Comments

At this point, many of us have gone all-in on USB-C. It’s gotten to the point that when you occasionally run across a gadget that doesn’t support being powered USB-C, the whole experience seems somewhat ridiculous. If 90% of your devices using the same power supply, that last 10% starts feeling very antiquated.

So why should your breadboard be any different? [Axiometa] has recently unveiled a simple PCB that will plug into a standard solderless breadboard to provide 3.3 and 5 VDC when connected to a USB-C power supply. The device is going to start a crowdfunding campaign soon if you want to buy a completed one — but with the design files and Bill of Materials already up on GitHub, nothing stops you from spinning up your own version today.

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A Modern Battery For A Classic Laptop

January 2, 2025 by Bryan Cockfield 12 Comments

Aside from their ability to operate fairly well in extreme temperatures, lead-acid batteries don’t have many benefits compared to more modern battery technology. They’re heavy, not particularly energy dense, have limited charge cycles, and often can’t be fully discharged without damage or greatly increased wear. With that in mind, one can imagine that a laptop that uses a battery like this would be not only extremely old but also limited by this technology. Of course, in the modern day we can do a lot to bring these retro machines up to modern standards like adding in some lithium batteries to this HP laptop.

Simply swapping the batteries in this computer won’t get the job done though, as lead-acid and lithium batteries need different circuitry in order to be safe while also getting the maximum amount of energy out. [CYUL] is using a cheap UPS module from AliExpress which comes with two 18650 cells to perform this conversion, although with a high likelihood of counterfeiting in this market, the 18650s were swapped out with two that were known to be from Samsung. The USB module also needs to be modified a bit to change the voltage output to match the needs of the HP-110Plus, and of course a modernized rebuild like this wouldn’t be complete without a USB-C port to function as the new power jack.

[CYUL] notes at the end of the build log that even without every hardware upgrade made to this computer (and ignoring its limited usefulness in the modern world) it has a limited shelf life as the BIOS won’t work past 2035. Hopefully with computers like this we’ll start seeing some firmware modifications as well that’ll let them work indefinitely into the future. For modern computers we’ll hope to avoid the similar 2038 problem by switching everything over to 64 bit systems and making other software updates as well.

An animated GIF of Engineer Bo's Precision Bluetooth Scroll Wheel wirelessly, and effortlessly scrolling down the Hack A Day blog with a single finger

Doomscroll Precisely, And Wirelessly

December 31, 2024 by Michael Shaub 18 Comments

Around here, we love it when someone identifies a need and creates their own solution. In this case, [Engineer Bo] was tired of endless and imprecise scrolling with a mouse wheel. No off-the-shelf solutions were found, and other DIY projects either just used hacked mice scroll wheels, customer electronics with low-res hardware encoders, or featured high-res encoders that were down-sampled to low-resolution. A custom build was clearly required.

We loved seeing hacks along the whole process by [Engineer Bo], working with components on hand, pairing sensors to microcontrollers to HID settings, 3D printing forms to test ergonomics, and finishing the prototype device. When 3D printing, [Engineer Bo] inserted a pause after support material to allow drawing a layer of permanent marker ink that acts as a release agent that can later be cleaned with rubbing alcohol.

We also liked the detail of a single hole inside used to install each of the three screws that secure the knob to the base. While a chisel and UV-curing resin cleaned up some larger issues with the print, more finishing was required. For a project within a project, [Engineer Bo] then threw together a mini lathe with 3D printed and RC parts to make sanding easy.

Scroll down with your clunky device to see the video that illustrates the precision with a graphic of a 0.09° rotation and is filled with hacky nuggets. See how the electronics were selected and the circuit designed and programmed, the use of PCBWay’s CNC machining in addition to board assembly services, and how to deal with bearings that spin too freely. [Engineer Bo] teases that a future version might use a larger bearing for less wobble and an anti-slip coating on the base. Will the board files and 3D models be released, too? Will these be sold as finished products or kits? Will those unused LED drivers be utilized in an upcoming version? We can’t wait to see what’s next for this project.

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When The EU Speaks, Everyone Charges The Same Way

December 30, 2024 by Jenny List 98 Comments

The moment everyone has been talking about for years has finally arrived, the European Union’s mandating of USB charging on all portable electronic devices is now in force. While it does not extend beyond Europe, it means that there is a de facto abandonment of proprietary chargers in other territories too. It applies to all mobile phones, tablets, digital cameras, headphones, headsets, game consoles, portable speakers, e-readers, keyboards, mice, portable navigation systems and earbuds, and from early 2026 it will be extended to laptops.

Hackaday readers will probably not need persuading as to the benefits of a unified charger, and truth be told, there will be very few devices that haven’t made the change already. But perhaps there’s something more interesting at work here, for this moment seals the place of USB-C as a DC power connector rather than as a data connector that can also deliver power.

Back in 2016 we lamented the parlous state of low voltage DC power standards, and in the time since then we’ve arrived at a standard involving ubiquitous and commoditised power supplies, cables, and modules which we can use for almost any reasonable power requirement. You can thank the EU for that mobile phone now having the same socket as its competitor, but you can thank the USB Implementers Forum for making DC power much simpler.

An LCD, Touch Sensor, USB-C, And A Microcontroller For A Buck

December 21, 2024 by Lewin Day 16 Comments

[CNLohr] has been tinkering with some fun parts of late. He’d found out that ordinary LCD screens could be used as simple touch sensors, and he had to try it for himself. He ended up building a little doohickey that combined USB C, an LCD display, and a touch interface, all for under a buck. You can check out the video below.

The key to this build was the CH32V003 CPU. It’s a RISC-V microcontroller that runs at a healthy 48 MHz, and it costs just 10 cents in reasonable quantities. A PCB etched to mate with a USB C cable eliminates the need for a connector.

[CNLohr] then gave the board a three-digit 7-segment LCD display from Aliexpress, which can be had for around 21 cents if you buy 100 or more. He then figured out how to drive the LCDs with a nifty trick that let the microcontroller use the display as a crude touch sensor. All in all, the total bill of materials for one of these things comes out somewhere under a dollar in quantity.

It’s mostly a random assemblage of tech glued together for a demo, but it’s a fun project. It’s worth checking out even if it’s just to learn how to create an integral USB C port on your own PCBs. The way it’s achieved with the etched contacts and milled-out tabs is pure elegance. Files are on Github for the curious.

We’ve featured a ton of [CNLohr’s] work over the years; the clear keytar was a glowing highlight, as were his early discoveries in the depths of the ESP8266.

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USB-C For Hackers: Reusing Cables

November 21, 2024 by Arya Voronova 82 Comments

Your project needs a cable, and since USB-C cables are omnipresent now, it’s only natural to want to reuse them for your evil schemes. Ever seen USB 3.0 cables used for PCIe link carrying duty? It’s because USB 3.0 cables are built to a reasonably high standard, both sockets and cables are easy to find, and they’re cheap. Well, USB-C cables beat USB 3.0 cables by all possible metrics.

Let’s go through USB-C cable reuse in great detail, and see just what exactly you get when you buy either a gas station C-C USB 2.0 cable, or, the fanciest all-features-supported 240 W Thunderbolt cable that money can buy. Looking for a cable to cut, or something to pass a seriously high-speed link? You’re reading the right article.

The Omnipresent Cables

USB-A to USB-C cables are the least interesting. They’re equivalent to a microUSB to USB-A cable, except there’s a resistor on the USB-C plug, connected from VBUS to one of the CC pins. That’s it. The cable contains four conductors, there’s really not much new. Save these cables for all the devices still built without the 5.1 kΩ resistors.

Now, a USB-C to USB-C cable – let’s say, 60 W max, the default USB-C cable capability. If your cable says anything less than 60 W, say, “2 A” or “15 W”, that’s a lie – it can handle 60 W no problem, all USB-C to C cables can do 60 W. This cable is also cool – for one, it has five conductors; GND, VBUS, D+, D-, and CC. Two of them (GND and VBUS) are guaranteed to be thick enough to carry 3 A without much voltage drop if any, too!

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Power Supply With Benchtop Features Fits In Your Pocket

November 19, 2024 by Donald Papp 42 Comments

[CentyLab]’s PocketPD isn’t just adorably tiny — it also boasts some pretty useful features. It offers a lightweight way to get a precisely adjustable output of 0 to 20 V at up to 5 A with banana jack output, integrating a rotary encoder and OLED display for ease of use.

PocketPD leverages USB-C Power Delivery (PD), a technology with capabilities our own [Arya Voronova] has summarized nicely. In particular, PocketPD makes use of the Programmable Power Supply (PPS) functionality to precisely set and control voltage and current. Doing this does require a compatible USB-C charger or power bank, but that’s not too big of an ask these days.

Even if an attached charger doesn’t support PPS, PocketPD can still be useful. The device interrogates the attached charger on every bootup, and displays available options. By default PocketPD selects the first available 5 V output mode with chargers that don’t support PPS.

The latest hardware version is still in development and the GitHub repository has all the firmware, which is aimed at making it easy to modify or customize. Interested in some hardware? There’s a pre-launch crowdfunding campaign you can watch.