Water Cooling A 3D Printer

It may seem like a paradox, but one of the most important things you have to do to a 3D printer’s hot end is to keep it cool. That seems funny, because the idea is to heat up plastic, but you really only want to heat it up just before it extrudes. If you heat it up too early, you’ll get jams. That’s why nearly all hot ends have some sort of fan cooling. However, lately we have seen announcements and crowd-funding campaigns that make it look like water cooling will be more popular than ever this year. Don’t want to buy a new hot end? [Dui ni shuo de dui] will show you how to easily convert an E3D-style hot end to water cooling with a quick reversible hack.

That popular style of hot end has a heat sink with circular fins. The mod puts two O-rings on the fins and uses them to seal a piece of silicone tubing. The tubing has holes for fittings and then it is nothing to pump water through the fittings and around the heat sink. The whole thing cost about $14 (exclusive of the hot end) and you could probably get by for less if you wanted to.

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Converting A Bottle Style Water Cooler To Self-fill From The Tap

water-cooler-water-line-conversion

[Roy Bean] thought it was pretty silly for the Milwaukee Makerspace to keep buying bottles of water for their water cooler. He rigged up a system that automatically fills the refrigerated reservoir in their water cooler. It’s a functional hack that also provided an excuse for him to learn about a couple of different sensors.

What you see above is the meat and potatoes of the hack. The well is where water from a bottle drains into the cooler. This has been covered with a sheet of acrylic to keep the drinking water clean. There is a copper pipe which has been plumbed into the tap water supply. The other two bits are redundant level sensors to make sure the water valve shuts off without overflowing. One of them is a capacitive proximity sensor, the other is a conductivity sensor hacked together usingĀ stainless steel hardware submerged in the pool.

If you’re worried about the taste or odor of your tap water just add in a single or multiple stage under-counter filter system when plumbing in the water line. The filters are easy to find and we’d bet they cost less than a contract with a bottled water company.

[Thanks Pete]