High Efficiency, Open-Sourced MPPT Solar Charger

A few years ago, [Lukas Fässler] needed a solar charge controller and made his own, which he has been improving ever since. The design is now mature, and the High Efficiency MPPT Solar Charger is full of features like data logging, boasts a 97% efficiency over a range of 1 to 75 Watts, and can be used as a standalone unit or incorporated as a module into other systems. One thing that became clear to [Lukas] during the process was that a highly efficient, feature-rich, open-sourced hardware solution for charge controllers just didn’t exist, at least not with the features he had in mind.

Data logging and high efficiency are important for a charge controller, because batteries vary in their characteristics as they recharge and the power generated from things like solar panels varies under different conditions and loads. An MPPT (Maximum Point Power Tracking) charger is a smart unit optimized to handle all these changing conditions for maximum efficiency. We went into some detail on MPPT in the past, and after three years in development creating a modular and configurable design, [Lukas] hopes no one will have to re-invent the wheel when it comes to charge controllers.

An Intel 8085 Microprocessor Trainer

The Intel 8085 microprocessor was introduced 40 years back, and along with its contemporaries — the Z80 and the 6502 — is pretty much a dinosaur in terms of microprocessor history. But that doesn’t stop it from still being included in the syllabus for computer engineering students in many parts of the world. The reason why a 40 year old microprocessor is still covered in computer architecture text books instead of computer history is a bit convoluted. But there’s a whole industry that thrives on the requirements of college laboratories and students requiring “8085 Microprocessor Training Kits”. [TisteAndii] just finished college in Nigeria, where these kits are not locally built and need to be imported, usually costing well over a 100 dollars.

Which is why his final year project was a low cost Intel 8085 Microprocessor Trainer. It’s a minimalist design with some basic read/write memory, program execution and register inspection, with no provision for single stepping or interrupts yet. The monitor program isn’t loaded in an EEPROM. Instead, a PIC18 is used and connected to the 8085 address, data and control pins. This makes it easier to write a monitor program in C instead of assembly. And allows use of a 1.8″ LCD with SPI interface instead of the more usual 7-segment displays used for these kind of kits. [TisteAndii] built a 6×4 keyboard for input, but couldn’t solve debounce issues and finally settled on a 5×4 membrane keypad.

Being a rookie, he ended up with a major flaw in his board layout — he missed connecting the SRAM and the PPI devices to the data bus. A bunch of jumper links seemed to solve the issue, but it wasn’t perfect. This, and a few other problems gave him a lot of grief, but towards the end, it all worked, almost. Most importantly, his BoM cost of about $35 makes it significantly cheaper compared to the commercial units available in Nigeria.

While some hackers may consider this a trivial project, it solves a local problem and we hope the next iteration of the design improves the kit and makes it more accessible.

Add Data To Your Shipping Suspicions With This Power-Sipping Datalogger

One only has to ship one or two things via a container, receiving them strangely damaged on the other end, before you start to wonder about your shipper. Did they open this box and sort of stomp around a bit? Did I perhaps accidentally contract a submarine instead of a boat? Did they take a detour past the sun? How could this possibly have melted?

[Jesus Echavarria]‘s friend had similar fears and suspicions about a box he is going to have shipped from Spain to China. So [Jesus] got to work and built this nice datalogger to discover the truth. Since the logger might have to go for a couple of months, it’s an exercise in low power design.

The core of the build is a humble PIC18. Its job is to take the information from an ambient light, temperature, and humidity sensor suite and dump it all to an SD card. Aside from the RTC, this is all powered from a generic LiPo power cell. The first iteration can run for 10 days on one charge, and that’s without any of the low power features of the microcontroller enabled. It should be able to go for much longer once it can put itself to sleep for a period.

It’s all housed in a 3D printed case with some magnets to stick it to shell of the shipping container. Considering the surprisingly astronomical price of commercial dataloggers, it’s a nice build!