windings

2 Articles

Turn A Ceiling Fan Into A Wind Turbine… Almost

June 30, 2019 by 9 Comments

It’s not uncommon to drive around the neighborhood on trash day and see one or two ceiling fans haphazardly strewn onto a pile of garbage bags, ready to be carted off to the town dump. It’s a shame to see something like this go to waste, and [Giesbert Nijhuis] decided he would see what he could do with one. After some painstaking work, he was able to turn a ceiling fan into a wind turbine (of sorts).

While it’s true that some generators and motors can be used interchangeably by reversing the flow of electricity (motors can be used as generators and vice-versa) this isn’t true of ceiling fans. These motors are a type called induction motors which, as a cost saving measure, have no permanent magnets and therefore can’t simply be used as a generator. If you make some modifications to them, though, like rewiring some of the windings and adding permanent magnets around them, you can get around this downside of induction motors.

[Giesbert] does note that this project isn’t a great way to build a generator. Even after making all of the changes needed to get it working, the motor just isn’t as efficient as one that was built with its own set of magnets. For all the work that went into it, it’s not that great of a time investment for a low-quality generator. However, it’s interesting to see the theory behind something like this work at all, even if the end result wasn’t a complete wind turbine. Perhaps if you have an old ceiling fan lying around, you can put it to better use.

Continue reading “Turn A Ceiling Fan Into A Wind Turbine… Almost” →

Scrap A Hard Drive, Build A Rotary Encoder

January 7, 2018 by 26 Comments

There’s something to be said for the feel of controls. Whether it’s the satisfying snap of a high-quality switch or the buttery touch of the pots on an expensive amplifier, the tactile experience of the controls you interact with says a lot about a device.

[GreatScott!] knows this, and rather than put up with the bump and grind of a cheap rotary encoder, he decided to find an alternative. He ended up exploring hard drive motors as encoders, and while the results aren’t exactly high resolution, he may be onto something. Starting with a teardown of some old HDDs — save those magnets! — [Scott!] found that the motors fell into either the four-lead or three-lead categories. Knowing that HDD motors are brushless DC motors, he reasoned that the four-lead motors had their three windings in Wye configuration with the neutral point brought out to an external connection. A little oscilloscope work showed the expected three-phase output when the motor hub was turned, with the leading and lagging phases changing as the direction of rotation was switched. Hooked to an Arduino, the motor made a workable encoder, later improved by sending each phase through a comparator and using digital inputs rather than using the Nano’s ADCs.

It looks like [GreatScott!]’s current setup only responds to a full rotation of the makeshift encoder, but we’d bet resolution could be improved. Perhaps this previous post on turning BLDC motors into encoders will help.

Continue reading “Scrap A Hard Drive, Build A Rotary Encoder” →