Repairing A Router Plagued By Capacitors

[psgarcha]’s modem/router comes straight from his internet provider, is on 24/7, and is built with the cheapest components imaginable. Eventually, this will be a problem and for [psgarcha], this problem manifested itself sooner than expected. Fortunately, there was a soldering iron handy.

The problems began with a boot loop – starting the router up, watching the blinking LEDs, and watching these lights follow the same pattern forever. Initially thinking this would be a problem with the firmware, [psgarcha] did the only thing he could do – take it apart. Inside, he found some bulging capacitors. Unsheathing his iron and replacing the obviously faulty components, [psgarcha] plugged the router in and had everything work. Great. Until those caps failed again a few months later.

There was obviously something wrong with the circuit, or wrong with the environment. Figuring it was hot out anyway, [psgarcha] replaced those caps again and added a fan and a small heatsink to the largest chip on the board. This should solve any overheating problems, but the real testing must be done in summer (or putting the router in a well-insulated enclosure). It’s an easy fix, a good reminder of exactly how often caps fail, and a great example of reducing the electronic cruft building up in landfills.

Transferring Audio to an AVR at 12kbps

Back in the bad ‘ol days of computing, hard drives cost as much as a car, and floppy drives were incredibly expensive. The solution to this data storage problem offered by all the manufacturers was simple – an audio cassette. It’s an elegant solution to a storage problem, and something that has applications today.

[Jari] was working on a wearable message badge with an 8-pin ATTiny. To get data onto this device, he looked at his options and couldn’t find anything good; USB needs two pins and the firmware takes up 1/4 of the Flash, UART isn’t available on every computer, and Bluetooth and WiFi are expensive and complicated. This left using audio to send digital data as the simplest solution.

[Jari] went through a ton of Wikipedia articles to figure out the best modulation scheme for transferring data with audio. What he came up with is very simple: just a square wave that’s changed by turning a pin off and on. When the audio is three samples long without crossing zero, the data is 0. When it’s five samples long without crossing zero, the data is 1. There’s a 17-sample long sync pulse, and with a small circuit that acts as a zero crossing detector, [Jari] had a simple circuit that would transfer data easily and cheaply.

All the code for this extremely cheap modem is available on GitHub.

Hackaday Links: October 19, 2014

Introducing the Hayes Smartmodem 1200. The era of the single station microcomputer…. is over. The Hayes Smartmodem offers advanced features like auto answer and auto dial. Now if we could only find an ‘RS-232 Computer.’

Have a 3D printer and an old router? How about controlling your printer with Octoprint? For some cases, it might be better than using a Raspberry Pi and OctoPi, but you won’t get a camera for streaming pics of your builds to the web.

Last year, [CNLohr] built a microscope slide Minecraft thing and in the process created the smallest Minecraft server ever. The record has now been bested with the Intel Edison. There’s a bit of work to install Java, but the performance is pretty good for one player. Bonus: Minecraft is a single threaded app, so you have another core for garbage collection.

Remember the Scribble pen, that showed just how gullible people are and how crappy tech journalism is? They’re back with a beta program. A mere $15 guarantees you a scribble pen for their beta program. I wouldn’t give these guys $15 of someone else’s money, but lucky for us [ch00f] bit the bullet. He’ll be updating everyone on the status of his fifteen dollars, I’m sure.

Hey, guess what will eventually be in the Hackaday store? Keycaps for your mechanical keyboard. Yes, we actually figured out a way to do this that makes sense and won’t lose money. Pick your favorite, or suggest new ones in the comments:


Old Laptops, Modems, And The Hackaday Retro Edition

We haven’t been getting very many submissions of extremely old computers loading up the Hackaday Retro Edition in a while. For shame. Thankfully, [alnwlsn] is here to pick up the slack from the rest of you with his latest accomplishment, getting two old laptops on the Internet with some old telecom equipment.

The first is a Toshiba from about 1995, Pentium processor, 12 MB of RAM, and a 10 GB (!) hard drive. [aln] had a PCMICA modem sitting around, and with Windows 95 and IE 5.5, he was able to slowly connect.

Pentium class machines are okay, but the next one – a Zenith Data Systems laptop from about 1987 – is awesome. 80C88 CPU, two 720k floppy drives, and the exact amount of RAM in that quote falsely attributed to [Bill Gates]. [alnwlsn] is connecting with a 28.8k modem, but the serial port only supports up to 9600. It’s a computer so old, even the retro edition’s main page times out. The about page, though, loaded fine.

[alnwlsn] used a modem with both of these laptops, but he doesn’t have dial-up or even a landline. This forced him to make his own line simulator that requires plugging in the phone line at the right time, manually ringing a modem connected to another computer, and letting PPP take it from there. It’s a crude circuit, but it works. slow, but it works. Video below.

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MicroModem, For Data Transmission Explorations

modemThem kids with those Arduinos don’t know what they’re missing. A serial connection is just too easy, and there’s so much fun to be had with low bandwidth modems. [Mark] made the MicroModem with this in mind. It’s a 1200 baud AFSK modem, capable of APRS, TCP/IP over SLIP, mesh network experimentations, and even long-range radio communication.

As the MicroModem is designed to be an introduction to digital wireless communication, it’s an extremely simple build using only 17 components on a board compatible with the Microduino. The software is built around something called MinimalProtocol1, a protocol that will be received by all other listening stations, features error correction, and automatic data compression. There’s also the ability to send TCP/IP over the link, which allowed [Mark] to load up our retro site at a blistering 1200 bps.

The code is extremely well documented, as seen on the Github for this project, with board files and even breadboard layouts included. [Mark] has three PCBs of his prototype left over, and he’s willing to give those out to other Hackaday readers who would like to give his modem a shot.

Hackaday Retro Edition: Hackadaying At 300 Baud


For a bottom of the barrel website like our retro edition, there’s little reason to have a fast Internet connection. Even the fastest hands in the land can barely type faster than 300 baud. The problem with low-speed connections is the overhead involved, as [Pierre] discovered when he dug out an acoustic modem from the ’80s and loaded up our retro site.

While this isn’t the first modem ever made – that’s 1960s tech – but it does operate at the same speed – 300 bits per second, or slower than you reading this sentence. [Pierre] stuck a desk phone into the modem’s cups, plugged it in to a phone line simulator, and connected to a Raspberry Pi equipped with another modem. From there, it was pretty easy to set up a terminal at 300 baud.

A serial connection isn’t a connection to the Internet, however, and at 300 baud, PPP is nearly impossible. The overhead of encapsulating packets is just that high. SLIP is a much better choice to send IP packets over a slow serial connection, but [Pierre]’s mac doesn’t include the proper tools.

[Pierre] ended up using the serial connection between his Mac and Raspi with Zterm. From there, Lynx and Bob’s your uncle.

There’s an unsurprisingly long video of [Pierre] loading up the retro site below, as well an unsurprisingly long video of running at 56k.

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Rooting your AT&T U-verse modem

Unhappy with the performance of his U-verse modem [Jordan] decided to dig in and see if a bit of hacking could improve the situation. Motorola makes this exclusively for AT&T and there are no other modems on the market which can used instead. Luckily he was able to fix almost everything that was causing him grief. This can be done in one of two ways. The first is a hardware hack that gains access to a shell though the UART. The second is a method of rooting the device from its stock web interface.

We think the biggest improvement gained by hacking this router is true bridge mode. The hardware is more than capable of behaving this way but AT&T has disabled the feature with no option for an unmodified device to use it. By enabling it the modem does what a modem is supposed to do: translate between WAN and LAN. This allows routing to be handled by a router (novel idea huh?).