Building A Bigger Shapeoko Router

Hackaday alumni [Will O’Brien] sent in a few projects he’s been working on lately while he’s in the process of upgrading his workspace. He’s building a 1200 x 1200 mm CNC router based on the Shapeoko router, and it sure looks like he’s having fun doing it.

The Shapeoko router is based on the Makerslide open source linear bearing system. This system uses common aluminum extrusions as the frame of a very simple, very inexpensive CNC router. The Makerslide system is designed to be expandable; if you want a larger axis, just bolt in a longer piece of aluminum extrusion. We haven’t seen many Makerslide builds take advantage of this fact, a shame as the stock Shapeoko only has a build area of 200 mm square.

[Will] is expanding this build area to 1200 mm square, but of course this means beefing up some parts of the build. He’s already moved up to very hefty 250 oz/in Nema 23 stepper motors (up from the Nema 17s for a standard Shapeoko), as well as beefing up the motor mount a great deal.

[Will] also sourced a few lengths of cable drag chain (yes, that’s what it’s called) to keep all the wires for his huge CNC routers out of the path of a moving gantry and spinning motors. It looks like he’s got a very nice build shaping up, and we can’t wait to see it in action.

An Ice Tube Clock For The TI Launchpad

Because Nixies, Decatrons, and VFD tubes really are that cool, [cubeberg] over on the 43oh forums designed an IV-18 clock for the TI Launchpad.

Like adafruit’s Ice Tube clock, [cubeberg]’s project uses a surplus Russian IV-18 VFD tube conveniently sourced on eBay. On the board, there are three buttons for changing the time and setting the alarm along with a MAX6921 VFD tube driver and a small switching regulator to boost the 5 Volts on the Launchpad to the 50 V the tube requires.

There was a little bit of space left on [cubeberg]’s PCB design, and he filled that space with a header for a buzzer and a temperature sensor. Right now, the code doesn’t support an alarm function and he’s still waiting on a few components to finish off the thermometer portion of the board, but it’s still the makings of a very nice clock.

If you’d like to grab your own Launchpad ice tube clock, [bluehash] is organizing a group buy for 430h forum members. If they can get 15 pieces built, the clock will cost less than $5/unit. Very cool, and very cheap when you consider TI is practically giving Launchpads away.

[ch00ftech] Visits A Shenzhen Market

On a business trip, [ch00ftech] visited a Shenzhen electronics market and documented the trip. Some of the attractions included multiple Apple stores of questionable authenticity, stores selling PC components with no manuals, drivers, or packaging, and a variety of LEDs and lasers.

[ch00ftech] showed off the loot from the trip, including breadboards, perf boards, LED matrices, and an RFID reader all for very low prices. There’s also the Class 4 laser pointer that cost about $120 and has a power output of “between 500 mW and 8000 mW.” Given the 500 mW power restriction on lasers sold in the US, it’s fair to say that this thing should be handled with care. Hopefully the included safety classes actually block the specific wavelength of the laser.

The staff in these stores were very knowledgeable and knew part numbers and inventories by memory. One of the biggest surprises was just how low the prices were.  While Radio Shack has started to carry some more parts for hackers, it seems that nothing stateside can compare these Chinese electronics markets.

GameGun Makes Call Of Duty More Immersive

In an effort to improve his Call of Duty gaming experience, Reddit user [Harbingerx81] built a custom controller out of an Airsoft gun. Not only does this gun feature all the buttons and joysticks normally found on a stock xbox controller, it’s also loaded up with accelerometers and gyros so his on-screen character points his gun wherever [Harbingerx] points his gun.

From the imgur album, we can see that [Harbingerx] modded an Airsoft gun with a few buttons, d-pads, and switches optimized for Call of Duty. What really gets us is the clever use of accelerometers and a gun-mounted HDMI display (with a wireless HDMI adapter) to provide a home-made virtual reality setup for one of the most popular games.

Building this controller/display wasn’t cheap – it cost [Harbingerx] upwards of $600. A good price, we’re thinking, since the Oculus Rift will be north of $300 along with the added cost of a gun-shaped xbox controller.

A Portable, WiFi-enabled Kinect

The builds using a Kinect as a 3D scanner just keep getting better and better. A team of researchers from the University of Bristol have portablized the Kinect by adding a battery, single board Linux computer, and a WiFi adapter. With their Mobile Kinect project, it’s now a snap to automatically map an environment without lugging a laptop around, or just giving your next mobile robot an awesome vision system.

By making the Kinect portable, [Mike] et al made the Microsoft’s 3D imaging device much more capable than its present task of computing the volumetric space of the inside of a cabinet. The Reconstructme project allows the Kinect to be used as a hand-held 3D scanner and Kintinuous can be used to create a 3D model of entire houses, buildings, or caves.

There’s a lot that can be done with a portabalized, WiFi’d Kinect, and hopefully a few builds replicating the team’s work (except for replacing the Gumstix board with a Raspi) will be showing up on HaD shortly.

Video after the break.

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Etching Brass And Copper With The Etchinator

If you’re in to making your own PCBs at home, you know the trials of etching copper clad boards. It’s slow, even if you’re gently rocking your etch tank or even using an aquarium pump to agitate your etching solution. [cunning_fellow] over on Instructables has the solution to your etching problems, and can even produce printmaking plates, jewelry, photochemically machine small parts, and make small brass logos of your second favorite website.

The Etchinator is a spray etcher, so instead of submerging a copper clad board into a vat of ferric or cupric chloride, etching solution is sprayed onto the board. We’ve seen this technique before, but previous builds use pumps to spray the etching solution and cost a bundle. [cunning_fellow]’s Etchinator doesn’t used pumps; it’s driven by two cordless drill motors sucking up etching solution through a hollow tube.

The basic idea behind the build is sticking a vertical PVC pipe in a box with etching solution. Mount an impeller in the bottom of the tube, drill many small holes in the side of the tube, and spin it with a motor up top. The solution is sucked up the tube, sprayed out the sides, and falls back down into the reservoir. Put a masked off copper board in the tank and Bob’s your uncle.

Not only did [cunning_fellow] come up with an awesome PCB etching solution, but the same machine can be used for etching brass plate for printmaking, and even photoetching brass sheets for model planes, trains, and automobiles. The quality is really amazing; the Instructables robot above was etched out of 0.7 mm thick brass, with an etch depth of 0.35 mm with only 0.05 mm of undercut. A very awesome build that is already on our ‘to build’ project list.

700+ Hp Electric Honda S2000 Built By High School Senior

[Juan] dropped us a note to let us know about a little project he’s working on. A few years ago, he bought a Honda S2000. It served him well, but now he’s converting it to electric power, and it’s going to be a beast.

[Juan] is using 104 battery packs each containing 4 cells in parallel. The total output of his battery assemblage is 686 kilowatts, or 920 horsepower. [Juan] is assuming his drive train will be 85% efficient, meaning his wheels will be getting 782 horsepower and 1500 ft/lbs of torque at 0 rpm. Yes, this thing is going to scream.

A project of this caliber is usually undertaken by gear heads with decades of experience, but that’s not the case for [Juan]; he’s still a senior in High School. A build this awesome can only portend a very bright future as an engineer and certainly a few drag race wins. This car is going to be a monster, and we can’t wait to see it on the track.