shenzhen

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Hackaday Links: March 20, 2022

March 20, 2022 by 5 Comments

Well, that de-escalated quickly! It was less than a week ago that the city of Shenzhen, China was put on lockdown due to a resurgence of COVID-19 in the world’s electronics manufacturing epicenter. This obviously caused no small amount of alarm up and down the electronics supply chain, promising to once again upset manufacturers seeking everything from PCBs to components to complete electronic assemblies. But just a few days later, the Chinese government announced that the Shenzhen lockdown was over. At least partially, that is — factories and public transportation have been reopened in five of the city’s districts, with iPhone maker Foxconn, one of the bigger players in Shenzhen, given the green light to partially reopen. What does this mean for hobbyists’ ability to get cheap PCBs made quickly? That’s hard to say, at least at this point. Please feel free to share your experiences with any supply chain disruptions in the comments below.

Better news from a million miles away, as NASA announced that the James Webb Space Telescope finished the first part of its complex mirror alignment procedure. The process, which uses the complex actuators built into each of the 18 hexagonal mirror segments, slightly moves each mirror to align them all into one virtual optical surface. The result is not only the stunning “selfie” images we’ve been seeing, but also a beautiful picture of the star Webb has been focusing on as a target. The video below explains the process in some detail, along with sharing that the next step is to move the mirrors in and out, or “piston” them, so that the 18 separate wavefronts all align to send light to the instruments in perfect phase. Talk about precision!

Is a bog-standard Raspberry Pi just not tough enough for your application? Do you need to run DOOM on a  platform that can take a few g of vibration and still keep working? Sick of your Pi-based weather station breaking own when it gets a little wet or too hot? Then you’ll want to take a look at the DuraCOR Pi, a ruggedized chassis containing a Pi CM4 that’s built for extreme environments. The machine is in a tiny IP67-rated case and built to MIL-STD specs with regard to vibration, temperature, humidity, and EMI conditions. This doesn’t really seem like something aimed at the hobbyist market — it’s marketed by Curtiss-Wright Defense Solutions, a defense contractor that traces its roots all the way back to a couple of bicycle mechanics from Ohio that learned how to fly. So this Pi is probably more like something you’d spec if you were building a UAV or something like that. Still, it’s cool to know such things are out there.

BrainLubeOnline has a fun collection of X-rays. With the exception of a mouse — the other kind — everything is either electronic or mechanical, which makes for really interesting pictures. Seeing the teeth on a gear or the threads on a screw, and seeing right through the object, shows the mechanical world in a whole new light — literally.

And finally, would you buy a car that prevents you from opening the hood? Most of us probably wouldn’t, but then again, most of us probably wouldn’t buy a Mercedes EQS 580 electric sedan. Sarah from Sarah -n- Tuned on YouTube somehow got a hold of one of these babies, which she aptly describes as a “German spaceship,” and took it for a test drive, including a “full beans” acceleration test. Just after that neck-snapping ride, at about the 7:20 mark in the video below, she asks the car’s built-in assistant to open the hood, a request the car refused by saying, “The hood may only be opened by a specialist workshop.”  Sarah managed to get it open anyway, and it’s not a frunk — it’s home to one of the two motors that power the car, along with all kinds of other goodies.

Hackers Beware: Shenzhen Is Closing

March 14, 2022 by 43 Comments

If you’re among those of us with immediate plans for a PCB or parts order from China, watch out – Shenzhen just recently got put on a week-long lockdown. Factories, non-essential stores and public places are closed, and people are required to spend time at home – for a city that makes hardware thrive, this sounds like a harsh restriction. Work moves to remote where possible, but some PCB fabs and component warehouses might not be at our service for at least a week.

It might be puzzling to hear that the amount of cases resulting in closures is as low as 121, for a city of 12.6 million people. The zero-tolerance policy towards COVID has been highly effective for the city, with regular testing, adhered-to masking requirements and vaccinations – which is how we’ve been free to order any kinds of boards and components we needed throughout the past two years. In fact, 121 cases in one day is an unprecedented number for Shenzhen, and given their track record and swift reaction, it is reasonable to expect the case count dropping back to the regular (under 10 cases per day) levels soon.

Not all manufacturing facilities are located in Shenzhen, either. Despite what certain headlines might have you believe, supply chain shortages aren’t a certainty from here. A lot of the usual suspects like PCBWay and JLCPCB are merely reporting increased lead times as they reallocate resources, and while some projects are delayed for now, a lot of fabs you’d use continue operating with minor delays at most. SeeedStudio has its operations impacted more severely, and your Aliexpress orders might get shipped a bit later than usual – but don’t go around calling this a Chinese New Year v2 just yet. For those who want to keep a closer eye on the situation and numbers, the [Shenzhen Pages] Twitter account provides from-the-ground updates on the situation.

Wondering how your supply chain might be affected? We’ve talked about this way back in February 2020, addressing then-warranted worries that Chinese New Year would grow into a longer disruption than planned due to COVID becoming into a factor to manage. If you’re yet to discover the significance of Shenzhen, books have been written on this marvellous city, where you can build a successful hardware company in a week’s time. We’ve even had a meetup there once!

Header image: Charlie fong, CC BY-SA 4.0.

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Hackaday Links: May 23, 2021

May 23, 2021 by 10 Comments

The epicenter of the Chinese electronics scene drew a lot of attention this week as a 70-story skyscraper started wobbling in exactly the way skyscrapers shouldn’t. The 1,000-ft (305-m) SEG Plaza tower in Shenzhen began its unexpected movements on Tuesday morning, causing a bit of a panic as people ran for their lives. With no earthquakes or severe weather events in the area, there’s no clear cause for the shaking, which was clearly visible from the outside of the building in some of the videos shot by brave souls on the sidewalks below. The preliminary investigation declared the building safe and blamed the shaking on a combination of wind, vibration from a subway line under the building, and a rapid change in outside temperature, all of which we’d suspect would have occurred at some point in the 21-year history of the building. Others are speculating that a Kármán vortex Street, an aerodynamic phenomenon that has been known to catastrophically impact structures before, could be to blame; this seems a bit more likely to us. Regardless, since the first ten floors of SEG Plaza are home to one of the larger electronics markets in Shenzhen, we hope this is resolved quickly and that all our friends there remain safe.

In other architectural news, perched atop Building 54 at the Massachusetts Institute of Technology campus in Cambridge for the last 55 years has been a large, fiberglass geodesic sphere, known simply as The Radome. It’s visible from all over campus, and beyond; we used to work in Kendall Square, and the golf-ball-like structure was an important landmark for navigating the complex streets of Cambridge. The Radome was originally used for experiments with weather radar, but fell out of use as the technology it helped invent moved on. That led to plans to remove the iconic structure, which consequently kicked off a “Save the Radome” campaign. The effort is being led by the students and faculty members of the MIT Radio Society, who have put the radome to good use over the years — it currently houses an amateur radio repeater, and the Radio Society uses the dish within it to conduct Earth-Moon-Earth (EME) microwave communications experiments. The students are serious — they applied for and received a $1.6-million grant from Amateur Radio Digital Communications (ARDC) to finance their efforts. The funds will be used to renovate the deteriorating structure.

Well, this looks like fun: Python on a graphing calculator. Texas Instruments has announced that their TI-84 Plus CE Python graphing calculator uses a modified version of CircuitPython. They’ve included seven modules, mostly related to math and time, but also a suite of TI-specific modules that interact with the calculator hardware. The Python version of the calculator doesn’t seem to be for sale in the US yet, although the UK site does have a few “where to buy” entries listed. It’ll be interesting to see the hacks that come from this when these are readily available.

Did you know that PCBWay, the prolific producer of cheap PCBs, also offers 3D-printing services too? We admit that we did not know that, and were therefore doubly surprised to learn that they also offer SLA resin printing. But what’s really surprising is the quality of their clear resin prints, at least the ones shown on this Twitter thread. As one commenter noted, these look more like machined acrylic than resin prints. Digging deeper into PCBWay’s offerings, which not only includes all kinds of 3D printing but CNC machining, sheet metal fabrication, and even injection molding services, it’s becoming harder and harder to justify keeping those capabilities in-house, even for the home gamer. Although with what we’ve learned about supply chain fragility over the last year, we don’t want to give up the ability to make parts locally just yet.

And finally, how well-calibrated are your fingers? If they’re just right, perhaps you can put them to use for quick and dirty RF power measurements. And this is really quick and really dirty, as well as potentially really painful. It comes by way of amateur radio operator VK3YE, who simply uses a resistive dummy load connected to a transmitter and his fingers to monitor the heat generated while keying up the radio. He times how long it takes to not be able to tolerate the pain anymore, plots that against the power used, and comes up with a rough calibration curve that lets him measure the output of an unknown signal. It’s brilliantly janky, but given some of the burns we’ve suffered accidentally while pursuing this hobby, we’d just as soon find another way to measure RF power.

Ask Hackaday: What’s Your Coronavirus Supply Chain Exposure?

February 10, 2020 by 128 Comments

In whichever hemisphere you dwell, winter is the time of year when viruses come into their own. Cold weather forces people indoors, crowding them together in buildings and creating a perfect breeding ground for all sorts of viruses. Everything from the common cold to influenza spread quickly during the cold months, spreading misery and debilitation far and wide.

In addition to the usual cocktail of bugs making their annual appearance, this year a new virus appeared. Novel coronavirus 2019, or 2019-nCoV, cropped up first in the city of Wuhan in east-central China. From a family of viruses known to cause everything from the common cold to severe acute respiratory syndrome (SARS) in humans, 2019-nCoV tends toward the more virulent side of the spectrum, causing 600 deaths out of 28,000 infections reported so far, according to official numbers at the time of this writing.

(For scale: the influenzas hit tens of millions of people, resulting in around four million severe illnesses and 500,000 deaths per season, worldwide.)

With China’s unique position in the global economy, 2019-nCoV has the potential to seriously disrupt manufacturing. It may seem crass to worry about something as trivial as this when people are suffering, and of course our hearts go out to the people who are directly affected by this virus and its aftermath. But just like businesses have plans for contingencies such as this, so too should the hacking community know what impact something like 2019-nCoV will have on supply chains that we’ve come to depend on.

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Hackaday Links: December 22, 2019

December 22, 2019 by 20 Comments

It’s hard to believe it, but the Raspberry Pi has been on the market for only seven years now. The single-board computer has become so entrenched in the hobby electronics scene that it’s hard to imagine life without it, or what we did before it came along. And with the recent announcement that the 30 millionth Raspberry Pi was recently manufactured, now we have some clarity on the scale of its success. Just roll that number around in your head for a bit – that’s one Pi for every nine or so people in the USA. Some of the other facts and figures in the linked article boggle the mind too, like Eben Upton figured they’d only ever sell about 10,000 units, or that the factory in Wales where most Pis are made can assemble 15,000 units a day.

Speaking of manufacturing, have you ever considered what goes into getting a small-scale manufactured product ready for shipping? The good folks over at Gigatron know all about the joys of kitting, and have put together an interesting un-unboxing video for their flagship TTL-only retro computer. It’s a nice riff on the unboxing videos that are somehow popular on YouTube these days, and shows just how much effort they put into getting a Gigatron out the door. All told, it takes about an hour to ship each unit, and the care put into the process is evident. We especially like the part where all the chips are placed into antistatic foam in the same orientation they’ll be on the completed board. Nice touch.

Last time we checked in on the Lulzbot saga, the open source 3D printer manufacturer had been saved from complete liquidation by a company named FAME 3D. Now we’re getting the first solid details about where things go from here. Not only will thirteen of the remaining Lulzbot employees be staying on, but FAME 3D plans to hire 50 new employees to get operations back up as quickly as possible. The catch? The “F” in FAME 3D stands for Fargo, North Dakota, where Fargo Additive Manufacturing Equipment 3D is based. So Lulzbot will be moving north from Loveland, Colorado in the coming months.

For the last few years, adventure travelers making the pilgrimage to Shenzhen to scour the electronics markets have stuffed a copy of Andrew “Bunnie” Huang’s The Essential Guide to Electronics in Shenzhen into their soon-to-be-overflowing backpacks. The book is a goldmine of insider information, stuffed with maps and translation tables critical for navigating a different culture with no local language skills. Bunnie’s book has only been available in dead-tree format and now that all but the last few copies have been sold, he decided to make a web version available for free. We’d have to think a tablet or phone would be a bit harder to use in the heat of negotiation than the nice spiral-bound design of the print copy, but the fact that the insider information will now be widely available probably makes this a net positive.

And finally, if you’ve ever nearly been run over by an EV or hybrid silently backing out of a parking space, you’ll no doubt appreciate attempts to legislate some sort of audible presence to these vehicles. But what exactly should an electric vehicle be made to sound like? Volkswagen has begun to address that question, and while you can certainly read through the fluff in their press release, all you really need to do is listen to the sample. We’ve got to say that they pretty much nailed what a car of the future should sound like. Although they might have missed a real opportunity here.

Nixie Power Supply Shows Ins And Out Of Offshore Manufacturing

April 3, 2019 by 9 Comments

[Tony] built a high-efficiency power supply for Nixie tube projects. But that’s not what this post is about, really.

As you read through [Tony]’s extremely detailed post on Hackaday.io, you’ll be reading through an object lesson in electronic design that covers the entire process, from the initial concept – a really nice, reliable 170 V power supply for Nixie tubes – right through to getting the board manufactured and setting up a Tindie store to sell them.

[Tony] saw the need for a solid, well-made high-voltage supply, so it delved into data sheets and found a design that would work – as he points out, no need to reinvent the wheel. He built and tested a prototype, made a few tweaks, then took PCBWay up on their offer to stuff 10 boards for a mere $88. There were some gotchas to work around, but he got enough units to test before deciding to ramp up to production.

Things got interesting there; ordering full reels of parts like flyback transformers turned out to be really important and not that easy, and the ongoing trade war between China and the US resulted in unexpected cost increases. But FedEx snafus notwithstanding, the process of getting a 200-unit production run built and shipped seemed remarkably easy. [Tony] even details his pricing and marketing strategy for the boards, which are available on Tindie and eBay.

We learned a ton from this project, not least being how hard it is for the little guy to make a buck in this space. And still, [Tony]’s excellent documentation makes the process seem approachable enough to be attractive, if only we had a decent idea for a widget.

Hacker Abroad: Owning A Business In China’s Electronics Markets

March 26, 2019 by 20 Comments

I spent a full day on Saturday in the electronics markets of Shenzhen, China. The biggest thing to take away from this is the sheer scale of business that is going on here. It’s a consumer-electronics tourist trap, it’s a manufacturing and wholesaling nexus point, and it’s a community of people working incredibly hard to get ahead in life.

A big thanks to Scotty Allen for introducing me to several store owners in the markets, and to a translator who went around with me. These connections were crucial for an inside look on the lifestyle of Huaqiangbei (HQB).

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