Simple Shop-made Taps For Threading Wood

Wood can be the material of choice for many kinds of projects, but it often falls out of the running in favor of metal or plastic if it needs to take a threaded fastener. But with a little ingenuity you can make your own wood taps and cut threads that will perform great.

Making wood do things that wood isn’t supposed to do is [Matthias Wandel]’s thing. Hackers the world over know and use his wood gears designer to lay out gears for all kinds of projects from musical marble machines to a wooden Antikythera mechanism. Woodworkers have been threading wood for centuries , so making wood take a decent thread isn’t exactly something new. But doing it on the cheap and making the threads clean and solid has always been tricky. The video after the break shows [Matthias]’ method of cutting a tap out of an ordinary threaded rod or even off-the-shelf lag screws. He uses a simple jig to hold the blank so that flutes can be cut with an angle grinder. The taps work well in the materials he tested, and a little informal stress testing at the end of the video shows promise for long service life of the threads.

Wood threads aren’t suitable for every project, but knowing that you can do it might just open the path to a quick, easy build. This is a great tip to keep in mind.

Continue reading “Simple Shop-made Taps For Threading Wood”

Review: TS100 Soldering Iron

Temperature-controlled soldering irons can be cheap, lightweight, and good. Pick any two of those attributes when you choose an iron, because you’ll never have all three. You might believe that this adage represents a cast-iron rule, no iron could possibly combine all three to make a lightweight high-performance tool that won’t break the bank! And until fairly recently you’d have had a point, but perhaps there is now a contender that could achieve that impossible feat.

The Miniware TS100 is a relatively inexpensive temperature-controlled soldering iron from China that has made a stealthy entry to the market, and which some online commentators claim to be the equal of far more expensive professional-grade irons. We parted with just below £50 (around $60) to place an order for a TS100, and waited for it to arrive so we could see what all the fuss was about. Continue reading “Review: TS100 Soldering Iron”

Meet The Video DJ Machine

Have you ever wanted to perform as a DJ but found the equipment expensive as well as intimidating? Well, your prayers have been answered by [Dror Ayalon] who has designed Nomnom 2. It is an open source, music mixing project that uses up to 16 video clips to give you control of your next hit album.

You are given charge of a physical control panel that has 16 buttons and four knobs. Each button can be used to turn on or off a particular clip while the knobs control the repetition rate, volume, speed and playable length of each track. An Arduino sits under the buttons and is responsible for sending the information to an application that runs in your web browser. The browser app uses the NexusUI library to control playback of the audio clips and bring to life the entire experience.

[Dror Ayalon] has been busy polishing his project and there are some neat videos of him demonstrating it so check out the videos below. The code is available for down from GitHub and the BOM is available at the project page. The web app can be ported to a desktop app using electron and a PCB can be designed for the controller for future versions.

For now, it is incredible to see hardware and software, come together in such a harmonious fashion. This may be the start of something wonderful but if you are just looking for a way to annoy the neighbors, check out the Midi Musical Siren instead. Continue reading “Meet The Video DJ Machine”

Controlling A Micro Helicopter With A PS2 Controller

The Syma S107G is a venerable stalwart of the micro helicopter market. Affordable, robust, and ubiquitous, the S107G relies on infrared to receive its control signals. Emboldened by the prior work of others, [Robert] set out to control his with a Playstation 2 controller.

In this project, [Robert] is standing on the shoulders of giants, so to speak – we’ve seen others reverse engineer the S107G’s communications protocol before. [Robert] combined the efforts of several others to understand how to send commands to the helicopter, including use of two separate channels for controlling two at once.

With the knowledge of the necessary protocols, it’s then a matter of hooking up 3 LEDs in a somewhat unconventional series arrangement with a 9 volt supply, to be switched by an Arduino hooked up to a computer. A Javascript application running on the computer reads the state of a Playstation 2 controller, and spits it out over serial to the Arduino, which flashes the LEDs.

It’s not the neatest, most lightweight way of building a new controller for your remote control toy, but it does show how quickly one can throw together a project in a weekend by combining modern hardware and software tools. Plus, it’s a great learning experience on a platform that’s been experimented with the world over.