Metal lathes are capable machines that played a large role in the industrial revolution, and an incredible tool to have at your disposal. But that doesn’t mean they can’t be used to have a little fun, as demonstrated by [Oleg Pevtsov] who made a bidirectional bolt as a machining exercise just because he could.
Both videos after the break are in Russian, but the video and auto generated subtitles are enough to get the main points across. The bolt is an M42 size with a 40 mm pitch, with grooves cut in both directions to allow left-handed and right-handed nuts to be threaded. The large pitch means that instead of a single continuous groove like a normal bolt, ten separate grooves need to be cut for each threading direction to cover the bolt surface. Since this was all machined on a manual lathe, a dial indicator was required to maintain accurate spacing. It took [Oleg] four painstaking attempts to get it right, but the end result looks very good. Instead of a fixed cutter, he used a trimming router mounted on a custom clamp.
[Oleg] also machined three different brass nuts to go on the bolt with a fixed cutter. First left-hand and right hand threaded nuts were made, followed by a bidirectional nut. Due to the large pitch and careful machining, all three nuts will spin down the bolt under the force of gravity alone. Although the bidirectional nut doesn’t move as smoothly as the other two, it can change rotation and translation direction at random.
While this is a one-of-a-kind fidget toy, have any of our readers seen a bidirectional bolt or lead screw in the wild? We can imagine that the ability to move two nuts in opposite directions on a single lead screw might have some practical applications.
It’s possible to make incredible parts on a manual lathe. A handbuilt V10 engine and a pneumatic hexacopter model are just two examples of what’s possible with enough skill, knowledge, and patience. Sadly it is a fading form of craftsmanship, rendered mostly obsolete outside of hobby projects by CNC machines.
Continue reading “Tighten This Bolt In Any Direction You Want”
When I started working in a video production house in the early 1980s, it quickly became apparent that there was a lot of snobbery in terms of equipment. These were the days when the home video market was taking off; the Format War had been fought and won by VHS, and consumer-grade VCRs were flying off the shelves and into living rooms. Most of that gear was cheap stuff, built to a price point and destined to fail sooner rather than later, like most consumer gear. In our shop, surrounded by our Ikegami cameras and Sony 3/4″ tape decks, we derided this equipment as “ReggieVision” gear. We were young.
For me, one thing that set pro gear apart from the consumer stuff was the type of connectors it had on the back panel. If a VCR had only the bog-standard F-connectors like those found on cable TV boxes along with RCA jacks for video in and out, I knew it was junk. To impress me, it had to have BNC connectors; that was the hallmark of pro-grade gear.
I may have been snooty, but I wasn’t really wrong. A look at coaxial connectors in general and the design decisions that went into the now-familiar BNC connector offers some insight into why my snobbery was at least partially justified.
Continue reading “The BNC Connector And How It Got That Way”
It’s depressingly easy to make bad videos, but it only takes a little care to turn that around. After ample lighting and decent audio — and not shooting in portrait — perhaps the biggest improvements come from stabilizing the camera while it’s moving. Giving your viewers motion sickness is bad form, after all, and to smooth out those beauty shots, a camera slider can be a big help.
Not all camera sliders are built alike, though, and we must admit to being baffled while first watching [Rulof Maker]’s build of a smooth, synchronized pan and slide camera rig. We just couldn’t figure out how those gears were going to be put to use, but as the video below progresses, it becomes clear that this is an adjustable pantograph rig, and that [Rulof]’s eBay gears are intended to link the two sets of pantograph arms together. The arms are formed from threaded pipe and tee fittings with bearings pressed into them, which is a pretty clever construction technique that seems highly dependent on having the good fortune to find bearings with an interference fit into the threads. But still, [Rulof] makes it work, and with a little epoxy and a fair amount of finagling, he ends up with a complex linkage that yields the desired effects. And bonus points for being able to configure the motion with small adjustments to the camera bracket pivot points.
We saw a similar pantograph slider a few months back. That one was 3D-printed and linked with timing belts, but the principles are the same and the shots from both look great.
Continue reading “Pipes, Tees, And Gears Result In Smooth Video Shots”
Wood can be the material of choice for many kinds of projects, but it often falls out of the running in favor of metal or plastic if it needs to take a threaded fastener. But with a little ingenuity you can make your own wood taps and cut threads that will perform great.
Making wood do things that wood isn’t supposed to do is [Matthias Wandel]’s thing. Hackers the world over know and use his wood gears designer to lay out gears for all kinds of projects from musical marble machines to a wooden Antikythera mechanism. Woodworkers have been threading wood for centuries , so making wood take a decent thread isn’t exactly something new. But doing it on the cheap and making the threads clean and solid has always been tricky. The video after the break shows [Matthias]’ method of cutting a tap out of an ordinary threaded rod or even off-the-shelf lag screws. He uses a simple jig to hold the blank so that flutes can be cut with an angle grinder. The taps work well in the materials he tested, and a little informal stress testing at the end of the video shows promise for long service life of the threads.
Wood threads aren’t suitable for every project, but knowing that you can do it might just open the path to a quick, easy build. This is a great tip to keep in mind.
Continue reading “Simple Shop-made Taps For Threading Wood”