Pi Saves Vintage Mac Case From A Watery Grave

August 13, 2020 by Tom Nardi 39 Comments

Like many before it, this Mac 512K case was originally slated to get turned into a kitschy desktop aquarium. But its owner never found the time to take on the project, and instead gave it to [Tony Landi]. Luckily, he decided to forgo the fish and instead outfit the case with a new LCD display and Raspberry Pi to emulate Mac OS 7.5.

Mounting the LCD and associated electronics.

In the video after the break, [Tony] walks viewers through the process of mounting the new components into the nearly 30+ year old enclosure. Things are naturally made a lot easier by the fact that the modern electronics take up a small fraction of the Mac’s internal volume. Essentially the only things inside the case are the 10 inch 4:3 LCD panel, the Raspberry Pi, and a small adapter that turns the Mac’s pre-ADB keyboard into standard USB HID.

[Tony] had to design a 3D printed adapter to mount the modern LCD panel to the Mac’s frame, and while he was at it, he also came up with printable dummy parts to fill in the various openings on the case that are no longer necessary. The mock power switch on the back and the static brightness adjustment knob up front are nice touches, and the STLs for those parts will certainly be helpful for others working on similar Mac conversions.

With the hardware out of the way, [Tony] switches gears and explains how he got the emulated Mac OS environment up and running on the Raspberry Pi. Again, even if you don’t exactly follow his lead on this project, his thorough walk-through on the subject is worth a watch for anyone who wants to mess around with Apple software from this era.

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Under Pressure: How Aluminum Extrusions Are Made

August 13, 2020 by Dan Maloney 50 Comments

At any given time I’m likely to have multiple projects in-flight, by which of course I mean in various stages of neglect. My current big project is one where I finally feel like I have a chance to use some materials with real hacker street cred, like T-slot extruded aluminum profiles. We’ve all seen the stuff, the “Industrial Erector Set” as 80/20 likes to call their version of it. And we’ve all seen the cool projects made with it, from CNC machines to trade show displays, and in these pandemic times, even occasionally as sneeze guards in retail shops.

Aluminum T-slot profiles are wonderful to work with — strong, lightweight, easily connected with a wide range of fasteners, and infinitely configurable and reconfigurable as needs change. It’s not cheap by any means, but when you factor in the fabrication time saved, it may well be a net benefit to spec the stuff for a project. Still, with the projected hit to my wallet, I’ve been looking for more affordable alternatives.

My exploration led me into the bewilderingly rich world of aluminum extrusions. Even excluding mundane items like beer and soda cans, you’re probably surrounded by extruded aluminum products right now. Everything from computer heatsinks to window frames to the parts that make up screen doors are made from extruded aluminum. So how exactly is this ubiquitous stuff made?

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Drone Buoy Drifts Along The Gulf Stream For Citizen Science

August 13, 2020 by Dan Maloney 26 Comments

It may be named after the most famous volleyball in history, but “Wilson” isn’t just a great conversationalist. [Hayden Brophy] built the free-drifting satellite buoy to see if useful science can be done with off-the-shelf hardware and on a shoestring budget. And from the look of the data so far, Wilson is doing pretty well.

Wilson belongs to a class of autonomous vessels known as drifters, designed to float along passively in the currents of the world’s ocean. The hull of [Hayden]’s drifter is a small Pelican watertight case, which contains all the electronics: Arduino Pro Trinket, GPS receiver, a satellite modem, and a charger for the LiPo battery. The lid of the case is dominated by a 9 W solar panel, plus the needed antennas for GPS and the Iridium uplink and a couple of sensors, like a hygrometer and a thermometer. To keep Wilson bobbing along with his solar panel up, there’s a keel mounted to the bottom of the case, weighted with chains and rocks, and containing a temperature sensor for the water.

Wilson is programmed to wake up every 12 hours and uplink position and environmental data as he drifts along. The drifter was launched into the heart of the Gulf Stream on August 8, about 15 nautical miles off Marathon Key in Florida, by [Captain Jim] and the very happy crew of the “Raw Deal”. As of this writing, the tracking data shows that Wilson is just off the coast of Miami, 113 nautical miles from launch, and drifting along at a stately pace of 2.5 knots. Where the buoy ends up is anyone’s guess, but we’ve seen similar buoys make it all the way across the Atlantic, so here’s hoping that hurricane season is kind to Wilson.

We think this is great, and congratulations to [Hayden] for organizing a useful and interesting project.

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Head-Tracking NES Water Blaster Is Good Summer Fun

August 13, 2020 by Lewin Day 1 Comment

Super Soakers were great fun back in the day, but adults tend to get tired of the manual labour of pumping pretty quickly. [Sean] decided to build something a touch more modern, coming up with this head-tracking water blaster.

The water spray tracks the movement of the wearer’s head. With a camera mounted on the nozzle, this allows the user to simply look to designate targets. Similar technology is used in military fighter jets.

To eliminate pumping, the build instead enlists the services of an electric pump, powered by a 12 V battery. Pushing water through a tube into a 3D printed nozzle, it provides a fat stream of water with around 5 meters range, with little effort from the user. The nozzle is fitted into a NES Zapper, and attached to a servo pan-tilt platform. The camera is mounted on the water gun, and hooked up to a set of Fat Shark FPV goggles with an IMU unit. When the user looks around, the water gun moves in sync with their head movements. This allows for the user to look at targets to hit them with the water stream, a very intuitive method of aiming.

It’s a fun build that’s perfect for the summer, and an easy one to recreate for anyone with some spare servos and FPV gear. Of course, with a little face-tracking software, it would be easy to hit targets automatically. Video after the break.

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