Mining And Refining: Fracking

June 5, 2024 by Dan Maloney 53 Comments

Normally on “Mining and Refining,” we concentrate on the actual material that’s mined and refined. We’ve covered everything from copper to tungsten, with side trips to more unusual materials like sulfur and helium. The idea is to shine a spotlight on the geology and chemistry of the material while concentrating on the different technologies needed to exploit often very rare or low-concentration deposits and bring them to market.

This time, though, we’re going to take a look at not a specific resource, but a technique: fracking. Hydraulic fracturing is very much in the news lately for its potential environmental impact, both in terms of its immediate effects on groundwater quality and for its perpetuation of our dependence on fossil fuels. Understanding what fracking is and how it works is key to being able to assess the risks and benefits of its use. There’s also the fact that like many engineering processes carried out on a massive scale, there are a lot of interesting things going on with fracking that are worth exploring in their own right.
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Thermoelectric Module Keeps Printer Filament Cool And Dry

June 5, 2024 by Dan Maloney 59 Comments

Anyone who has left their car windows open during a rainstorm will tell you the best way to dry the upholstery is to crank the AC and close the windows. A couple of hours later, presto — dry seats. The same can be said for 3D printer filament, and it’s pretty much what [Ben Krejci] is doing with this solid-state filament dryer.

The running gear for this build is nothing fancy; it’s just a standard thermoelectric cooling module and a fan. The trick was getting the airflow over the module right. [Ben] uses two air inlets on his printed enclosure to pull air from the cold side of the Peltier, which allows the air enough time in contact with the cold to condense out the water. It also allows sufficient airflow to keep the hot side of the module from overheating.

Water collection was a challenge, too. Water always finds a way to leak, and [Ben] came up with a clever case design incorporating a funnel to direct water away. The module is also periodically run in reverse to defrost the cold side heatsink.

The dehumidifier lives in a large tool cabinet with plenty of room for filament rolls and is run by an ESP32-C3 with temperature and humidity sensors, which allowed [Ben] to farm most of the control and monitoring out to ESPHome. The setup seems to work well, keeping the relative humidity inside the cabinet in the low 20s — good enough for PETG and TPU.

It’s an impressively complete build using off-the-shelf parts. For a different approach to solid-state filament drying, check out [Stefan]’s take on the problem.

Mechanic Prince Of Tides

June 5, 2024 by Al Williams 2 Comments

Lord Kelvin’s name comes up anytime you start looking at the history of science and technology. In addition to working on transatlantic cables and thermodynamics, he also built an early computing device to predict tides. Kelvin, whose real name was William Thomson, became interested in tides in a roundabout way, as explained in a recent IEEE Spectrum article.

He’d made plenty of money on his patents related to the telegraph cable, but his wife died, so he decided to buy a yacht, the Lalla Rookh. He used it as a summer home. If you live on a boat, the tides are an important part of your day.

Today, you could just ask your favorite search engine or AI about the tides, but in 1870, that wasn’t possible. Also, in a day when sea power made or broke empires, tide charts were often top secret. Not that the tides were a total mystery. Newton explained what was happening back in 1687. Laplace realized they were tied to oscillations almost a century later. Thomson made a machine that could do the math Laplace envisioned.

We know today that the tides depend on hundreds of different motions, but many of them have relatively insignificant contributions, and we only track 37 of them, according to the post. Kelvin’s machine — an intricate mesh of gears and cranks — tracked only 10 components.

In operation, the user turned a crank, and a pen traced a curve on a roll of paper. A small mark showed the hour with a special mark for noon. You could process a year’s worth of tides in about 4 hours. While Kelvin received credit for the machine’s creation, he acknowledged the help of many others in his paper, from craftsmen to his brother.

We actually did a deep dive into tides, including Kelvin’s machine, a few years ago. He shows up a number of times in our posts.