Modded Lightbox Makes For Attractive LED Matrix Display

If you’ve been to a wedding or a downtown coffee shop in the last 10 years, you’ve probably seen those little lightboxes that are so popular these days. They consist of letters placed on a plastic frame in front of a dim white light, and they became twee about five minutes after your hipster friend first got one. However, they can also make a neat basis for an LED display, as [Folkert van Heusden] demonstrates. 

The build is straightforward enough, using daisy chains of 32×8 LED matrix modules, two each for the three rows of the lightbox. This provides for a 24 character textual display, or a total display resolution of 64 x 24 pixels. An ESP8266 is used to command the matrixes, which are run by MAX7219 display controllers. Thanks to the microcontroller’s onboard wireless hardware, the display can be addressed in a number of ways, such as using the LedFX DDP protocol or [Folkert’s] Pixel Yeeter python library. Files are on GitHub for the curious.

Quite a few of these exist out in the wild — [Folkert] has built a variety of modded lightboxes over the years with varying internals. The benefit of the lightbox is that it effectively acts as a handy housing for LED matrixes and supporting electronics, while also providing a neat diffuser effect. The lightboxes are also readily wall mountable and generally look more like an intentional piece of signage than most things we might homebrew in the lab.

We’ve featured similar-looking builds before, like this public transit display that was hacked for custom use. If you’re building your own public information boards or other nifty LED displays, don’t hesitate to notify the tipsline!

How Safe Are Old Airbags, Anyway?

Automotive airbags are key safety devices that aim to reduce injuries and mortality in the event of motor vehicle accidents. These rapidly-inflating cushions act to soften the blow of an impact, catching occupants of the vehicle and preventing them from hitting hard parts of the vehicle’s interior.

Airbags are rigorously tested to perform as faultlessly as possible under all conditions. However, no system is perfect, and every automotive component has an expected service life. The question is—how old is too old when it comes to airbags? The answer is not exactly straightforward.
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Recreating Mega Man’s Mega Buster

Mega Man is a popular video game character who is perhaps most notable for having a sort of lasery-type blaster for an arm. A real hand cannon, if you will. It’s officially called the Mega Buster, and [Arnov Sharma] recently recreated it for cosplay purposes.

Key to any good cosplay build is getting the visuals right, and [Arnov] achieved that well. The Mega Buster was first recreated in Fusion 360, scaled to an appropriate size to fit [Arnov]’s arm. It was 3D printed in several sections, with the body including a grab handle and fire button inside, and the side panel and blaster nozzle having provision for installing LEDs. The former is the blaster’s “power meter” which shows how many shots it has left until it runs out of energy, with the blaster able to fire six times before needing to cooldown. A Raspberry Pi Pico controls the LEDs and provides sound effects with the aid of a PAM8403 class D amplifier module and a small speaker.

The 3D files are available on Instructables for the curious. Perhaps by virtue of its arm-mounted nature, this build reminds us of the venerable Pip Boy from Fallout, of which we’ve seen many grand recreations before. Video after the break.

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Exclamation Point Indicates Worthy Notifications

As far as punctuation goes, the exclamation mark is perhaps the most eye-catching of the bunch. That’s why [Conrad Farnsworth] thought this form would be perfect for his Home Assistant notifier build. 

The key to this build is the large bi-color printed housing in the shape of an exclamation mark. It makes for an attractive wall-hanging, but it also perfectly serves the purpose [Conrad] had in mind. Inside the enclosure is an ESP32, hooked up to a string of 16×8 LED matrixes which are commanded over I2C. These sit behind a white panel in the enclosure to nicely diffuse the light and make their output more readable. The ESP32 displays notifications on the LEDs that are fed from Home Assistant, such as when the mailbox sensor is triggered or if a vehicle is detected in the driveway. There’s also a bell on the unit to provide audible notifications, which us dinged with a solenoid fired via a 2N2222 transistor switching a 12-volt supply from a boost converter.

It’s a neat build that fits nicely into [Conrad]’s daily life and appears to have some genuine utility. If you’re looking for other ways to neatly display notifications where you can see them, you might consider whipping yourself up a smart mirror. Video after the break.

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Cheap Writing Deck Eschews Distractions

A modern computer can be a great productivity tool. It can also be a great source of distractions. To solve that issue, [Quackieduckie] built the e-typer—a device for writing without distraction.

[Quackieduckie] refers to the device as a “low-cost e-ink typewriter” which lays out the basic mode of operation. It consists of a 4.2 inch e-ink screen, combined with an Orange Pi Zero 2W running the Armbian operating system. It’s set up to boot straight into a document editor so there’s no messing around with other software that could get in the way of productivity. The components are all wrapped up in a tidy 3D printed housing, which includes a foldable stand so you can prop the screen up wherever you happen to be working. [Quackieduckie] built the device to work with any USB-C keyboard, probably figuring that those eager to maximize productivity will already have the typing device of their dreams on hand. Code for the project is available on GitHub for those eager to replicate the build.

We’ve featured similar builds in the past, often referred to as “writing decks.” They’re becoming increasingly popular as people look for distraction-free, ad-free tech experiences. A great example is this clamshell design with an integrated keyboard. If you’re building your own productivity aids in your home lab, don’t hesitate to notify the tipsline!

RP2040 Powers A MIDI-Controlled Soundboard

When you’re livestreaming, it can be tempting to fire off all kinds of wacky sound effects like you’re a morning radio DJ back in the heady days of 1995. If that’s who you want to be, you might like this soundboard project from [Biker Glen].

The build is based around an RP2040 microcontroller. It’s paired with an I2S digital-to-analog converter for sound output, which in turn feeds a small amplifier hooked up to a speaker or a line output.  The RP2040 is programmed to respond to MIDI commands by playing various sounds in response, which are loaded off a microSD card. It’s able to act as a USB MIDI host, which allows it to work seamlessly with all sorts of off-the-shelf MIDI controllers like the MIDI Fighter or the Novation Launchpad.

It’s an interesting hardware solution to a problem that you could probably also solve with software on your streaming machine, especially if you’ve already got a USB MIDI controller. However, there’s something to be said for lightening the load when your streaming computer is already doing lots of hard work to truck video up to the cloud already. Files are on Github if you’re eager to replicate the build.

Soundboards are just fun, which is why we’ve featured them before. Meanwhile, if you’re whipping up your own streaming accessories at home, be sure to let us know on the tipsline!

New Tool Makes 3D Printed PCBs, Fast

Getting PCBs made is often the key step in taking a dodgy lab experiment and turning it into a functional piece of equipment. However, it can be tedious to wait for PCBs to ship, and that can really slow down the iterative development process. If you’ve got a 3D printer, though, there’s a neat way to make your own custom PCBs. Enter PCB Forge from [castpixel].

The online tool.

The concept involves producing a base and a companion mold on your 3D printer. You then stick copper tape all over the base part, using the type that comes with conductive adhesive. This allows the construction of a fully conductive copper surface across the whole base. The companion mold is then pressed on top, pushing copper tape into all the recessed traces on the base part. You can then remove the companion mold, quickly sand off any exposed copper, and you’re left with a base with conductive traces that are ready for you to start soldering on parts. No etching, no chemicals, no routing—just 3D printed parts and a bit of copper tape. It rarely gets easier than this.

You can design your PCB traces in any vector editor, and then export a SVG. Upload that into the tool, and it will generate the 3D printable PCB for you, automatically including the right clearances and alignment features to make it a simple press-together job to pump out a basic PCB. It bears noting that you’re probably not going to produce a four-layer FPGA board doing advanced high-speed signal processing using this technique. However, for quickly prototyping something or lacing together a few modules and other components, this could really come in handy.

The work was inspired by a recent technique demonstrated by [QZW Labs], which we featured earlier this year. If you’ve got your own hacks to speed up PCB production time, or simply work around it, we’d love to know on the tipsline! Video after the break.

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