A man's hand is shown adjusting a black Bakelite dial on the front panel of an instrument. The instrument is contained in a wooden box, and to the left of the box, a thermocouple is inserted into the flame of an alcohol burner.

Reading A Thermocouple With Mercury And A Potentiometer

August 5, 2026 by Aaron Beckendorf 2 Comments

If you’ve ever thought about the nomenclature of electrical components, potentiometer stands out as a strange name, etymologically suggesting something like a voltmeter. In fact, the component took its name from a voltage-measuring instrument also named the potentiometer. [Alnwlsn] recently took a look at one such device, which was integrated into a thermometer, and the Weston cell used to calibrate it.

The potentiometer (instrument) has a galvanometer at its heart. One side of the galvanometer is connected to the center lead of a potentiometer (component) which spans a voltage source; the other side is connected to a reference voltage. The potentiometer can be adjusted until no current flows through the galvanometer, at which point both sides match the reference voltage. The reference voltage source can then be replaced with some other source, which can then be measured relative to the reference by adjusting the potentiometer until both the voltages match. The reference voltage source is a Weston cell, which uses two mercury electrodes, one amalgamated with cadmium, to produce a stable 1.018 volt reference; despite being 74 years old, this particular cell still measured at 1.017 volts.

In this case, the potentiometer was made to measure the voltage produced by a thermocouple. After calibrating the potentiometer and connecting an iron-constantan thermocouple, [Alnwlsn] tested it with ice and boiling water, and in each case it proved accurate. In a more extreme test, it captured the temperature difference between the base and the tip of an alcohol flame.

For a bit more on the history of similar devices, check out the history of Weston Electrical Instruments.

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DIY Potentiometer Is A Great Teaching Aid

May 20, 2026 by Zoe Skyforest 16 Comments

A potentiometer is a simple electrical device that allows resistance to be varied at will. Most everyone in the electronics field is intimately familiar with how they work on a fundamental level. Of course, we all had to be taught once, though, and a great way to do that would be with a teaching tool like the one [DiscoLapy] built.

What you’re looking at here is a very simple potentiometer that bares its function for all to see. It consists of a 3D printed base and knob, which form the mechanical part of the device. A paper track is then laid on top to act as the main resistive element, once properly covered with graphite from a regular old pencil. From there, it’s as simple as adding the necessary contacts and wiper to the device, and you’ve got a potentiometer sitting in front of you.

What’s great about this build is that it’s very intuitive. Just by looking at it or putting it together, you get a straightforward understanding of everything that’s going on. By drawing the resistive trace, and by turning the knob, particularly if hooked up to an LED or something like in the demonstration, it’s easy to see how the potentiometer varies its resistance and affects a circuit.

We’ve featured some other fantastic teaching tools in the past, too. If you’ve got your own educational gems, be sure to let us know.

Analog Siren For Psychedelic Soundscapes

March 21, 2026 by Bryan Cockfield 4 Comments

For better or worse, there are a few instruments that have been pigeonholed into specific genres of popular music. For example, banjos are often heard in bluegrass or folk, harmonicas in blues, and a sick horn section will take many of us immediately to third wave ska. Similarly, there are certain styles of synthesizers tied to various genres and if you’re a fan a certain sub-genre of reggae you’ll be familiar with the dub siren. This unique analog synth has a few tricks up its sleeve and [Jakub] shows us how he built his.

He’s calling this build the Sirenotron, and its based on the venerable 555 timer It also features an LFO built on an LM358, with triangle and square wave modes, plus an additional “acid mode” for the square wave which adds a single capacitor to the circuit but makes a big difference in the sound. Like any siren synth, there are potentiometers to control pitch and the pulse rate of the siren as well and another switch controls whether it is outputting sound or not. He’s also included the ability to control it with a foot pedal so he can use it while playing the bass guitar during live shows.

[Jakub] has gone through several prototypes before getting to this stage, and not only uses it when playing dub but also creates psychedelic soundscapes in a side project of his where it also fits right in. He’s also made the schematics available for anyone who wants to reproduce it or build on his design.

We’re always interested in a unique synthesizer build around here, and some of our favorites include this synth built from Sega Genesis parts and this one controlled more like a woodwind instrument.

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Building A Simple Ribbon Synth

November 29, 2025 by Zoe Skyforest 1 Comment

The usual input device for playing a synthesizer is the good old piano keyboard. However, you don’t have to stick to such pedestrian interfaces when making music. [Daisy] has a fun build that shows us how to put together a ribbon synth that makes wonderful little noises.

Naturally, the heart of the build is a ribbon potentiometer (also known as soft pots). It’s essentially a touch sensitive strip that changes in resistance depending on where you touch it. You can slide your finger up and down to vary the output continuously; in musical contexts, they can behave rather like a fretless instrument. [Daisy] employs one of these potentiometers in such a role by hooking it up to a Daisy Seed microcontroller board, which reads it with an analog-to-digital converter (ADC). The resistance values are used to vary the pitch of a dual-saw synthesizer programmed in the plugdata framework.

We’ve featured some other great ribbon synths over the years, too, like this tribute to the Eowave Persephone. They’re not the ideal choice for those that prefer their notes on pitch, but they’re beautifully fun to play with when you’re getting a little more experimental.

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The Tape Speed Keyboard

August 4, 2025 by Bryan Cockfield 10 Comments

For those who experienced any part of the 1960s, even if it’s just experiencing the music from that era here in the future, the sound of the Mellotron is immediately recognizable. The Moody Blues were famous for using the tape-based instrument, and the Beatles and David Bowie produced hits with it as well. It’s haunting sounds are still highly prized today, but the complexity, cost, and maintenance requirement for the tape loops and other moving parts can put many musicians off from owning one. But [Japhy Riddle] has built an instrument without these downsides called the Tape Speed Keyboard.

Unlike the Mellotron which used a tape loop for each of its keys, the Tape Speed Keyboard uses only a single cassette tape. As the name implies, it changes the pitch of the sound by modulating the speed of the single tape housed in its own tape deck. The keyboard itself started off life as a Casio MT-35 but since this is a completely analog instrument, it was rewired so each key is connected to a potentiometer whose output voltage is tuned to a specific tape speed. [Japhy] reports that this is similar to tuning an analog piano and the process can be equally temperamental.

With everything electronic working, [Japhy] turned to making this a more acceptable musical instrument. Predictably, turning the motor on and off for each key press came with a bit of delay, causing the sound to come out goofy and muddy. To solve this problem he changed the design to make the tape play continuously rather than start and stop for a key press, and then modified other keys to be on-off switches for sound output. Since cassette tapes have two sides, he can also play either of two sounds in this way.

With the final polish on, the Tape Speed Keyboard is able to produce completely unique compositions that separate it from even the venerable Mellotron. Be sure to check out the video linked below to hear its sound. There have been plenty of other musical projects based around tape decks as well, including this one inspired by the original Mellotron and this tape deck-based guitar effects pedal.

Thanks to [splashbun] for the tip!

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How Ten Turn Pots Are Made

July 19, 2024 by Al Williams 5 Comments

It is easy to think of a potentiometer as a simple device, but there are many nuances. For example, some pots are linear — a change of a few degrees at the low end will change the resistance the same amount as the same few degrees at the high end. Others are logarithmic. Changes at one end of the scale are more dramatic than at the other end of the scale. But for very precise use, you often turn to the infamous ten-turn pot. Here, one rotation of the knob is only a tenth of the entire range. [Thomas] shows us what’s inside a typical one in the video below.

When you need a precise measurement, such as in a bridge instrument, these pots are indispensable. [Thomas] had a broken one and took that opportunity to peer inside. The resistor part is a coil of wire wound around the inside of the round body. Unsurprisingly, there are ten turns of wire that make up the coil.

The business end, of course, is in the rotating part attached to the knob. A small shuttle moves up and down the shaft, making contact with the resistance wire and a contact for the wiper. The solution is completely mechanical and dead simple.

As [Thomas] notes, these are usually expensive, but you can — of course — build your own. These are nice for doing fine adjustments with precision power supplies, too.

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DIY Pocket PONG Breaks The Mobile Spell

March 18, 2024 by Kristina Panos 8 Comments

[Minikk], aka [Athul] is about to enter 10th grade and reports that they and their contemporaries are eschewing boring mobile games for 90s stuff and old games like PONG. Well, we already knew the 90s were back, but it’s nice to see that even older stuff is coming along with it. The kids are alright.

Whether you want to play alone or with a friend, it’s a classic to have in your pocket for sure. The brains behind this 70s-era operation is a Seeed Xiao ESP32-C3, which takes input from the two potentiometers and outputs the game on a 128 x 64 OLED. There’s also a small buzzer for when the ball hits the paddle, or you or your friend slips one past the goalie.

Our favorite part of this build has to be the DIY rivets that hold the OLED in place. [Athul] built posts into the enclosure that get heat-smashed into place with a soldering iron. Pretty neat, huh?

PONG is a specific thrill, certainly. How can it be more thrilling? Maybe with LEDs instead of a screen? Just a thought.