Author: Al Williams

4351 Articles

Inside A Current Probe

May 17, 2023 by 1 Comment

[The Signal Path] had two Tektronix AC/DC current probes that didn’t work. Of course, that’s a great excuse to tear them open and try to get at least one working. You can see how it went in the video below. The symptoms differed between the two units, and along the way, the theory behind these probes needs some exploration.

The basic idea is simple, but, of course, the devil is in the details. A simple transformer doesn’t work well at high frequencies and won’t work at all at DC. The solution is to use a hall effect sensor to measure DC and also to feed it back to cancel coil saturation.

Continue reading “Inside A Current Probe” →

Cornering The Antenna Market

May 17, 2023 by 21 Comments

Sometimes antennas can seem like black magic. However, when you see things like a dish antenna, it sort of makes sense, right? Just like a mirror focuses light, the parabola of a dish focuses RF energy. But [IMSAI Guy] shows another common-sense antenna arrangement: a corner reflector dipole. He had built one years ago and decided to do a bit of research and make another one.

In a clever use of copper-clad board, he was able to make a reasonable reflector by soldering together three boards and an RF connector. A single wire makes the “driven element,” and by bending it to just the right position, you can change the characteristic impedance for matching.

The antenna, in this case, is essentially a quarter-wave antenna with a ground plane and reflector arrangement. After the obligatory chalk talk, he breaks out the vector network analyzer and shows how well it matches. He didn’t, however, measure the gain or directional selectivity due to the reflector.

Intuitively, you’d think this kind of antenna would be good for direction finding purposes. In fact, hams that use handy talkies for direction finding often use their bodies to block signals, much like these reflectors should.

The [IMSAI Guy] reflector is pretty small, but you can easily make bigger ones. Using PCB material for antennas isn’t anything new, either, but we still enjoyed this simple corner reflector build.

Continue reading “Cornering The Antenna Market” →

Two Stage Refrigerator Is Chill

May 16, 2023 by 13 Comments

Every time we check in with [Hyperspace Pirate] he’s trying to make things cold. Really cold. His recent two-part video shows a propane vapor compression system that can go down to -37° C as well as a two-stage system using homemade ethylene that can get to -83° C. He’s trying to get to -100°, so he’s close, and we have no doubt he’ll get there.

The video explains that using two different refrigerants makes the design more practical. At the low temperatures involved, you have to deal with compressor oil freezing. There is a lot of theory required to design an efficient cooler and a lot of know-how required to make gas-tight connections with all the different materials involved.

Using propane in both stages did provide a little additional cooling. But using ethylene in the second stage didn’t work as expected. There were two issues to work through. Part of it was the average temperature of the system, and also, the homemade ethylene needed purification. The ethylene purification setup was almost as complex as the main system and also reminded us, for some reason, of the movie Darkstar. It didn’t work as well as he wanted, which means we have to wait for part two to see it all actually working.

We’ve seen this same guy make dry ice. He’s also tried to make liquid nitrogen, too.

Continue reading “Two Stage Refrigerator Is Chill” →

Modern CO2 Laser Reviewed

May 15, 2023 by 14 Comments

If you’ve got a laser cutter, it is highly probable that it uses a laser diode. But more expensive machines use a carbon dioxide laser tube along with mirrors. There was a time when these lasers came in two flavors: very expensive and amazing or moderately expensive and cheaply made. However, we are seeing that even the moderately expensive machines are now becoming quite advanced. [Chad] reviews a 55-watt xTool P2. At around $5,000, it is still a little spendy for a home shop, but it does have pretty amazing features. We can only hope some less expensive diode lasers will adopt some of these features.

[Chad’s] video that you can see below attempts to recreate some of the amazing things xTool did on their product introduction live stream. He was able to recreate most, but not all of the results. In some cases, he was also able to do better.

Continue reading “Modern CO2 Laser Reviewed” →

Zippy Plastic Welding

May 15, 2023 by 53 Comments

Plastic welding isn’t a new idea. But a recent video from [The Maker] shows an interesting twist. Given a broken piece of plastic, he secures it together with tape, machines out a channel around the cracks, and then melts zip ties into the channels. Honestly, although he mentions plastic welding and soldering, we aren’t sure this isn’t just simple gluing, but it did give us some ideas. Watch the video below and you’ll probably get the same ideas.

The ingenuity here isn’t necessarily using hot plastic to glue together two pieces — that’s just a hot glue gun, after all. Rather, it occurred to us that the key here was machining out the places where significant amounts of the hot plastic could bond the two pieces together. He cut the channels with a rotary tool, buffed them, and used a hot knife to give them some internal texture. But with a 3D printer, you could build these channels into parts that were made to interlock.

Continue reading “Zippy Plastic Welding” →

Anodizing Titanium In Multiple Colors

May 14, 2023 by 12 Comments

[Titans of CNC Machining] wanted to anodize some titanium parts. They weren’t looking for a way to make the part harder or less prone to corrosion. They just wanted some color. As you can see in the video below, the resulting setup is much simpler than you might think.

The first attempt, however, didn’t work out very well. The distilled water and baking soda was fine, as was the power supply made of many 9V batteries. But a copper wire contaminated the results. The lesson was that you need electrodes of the same material as your workpiece.

Continue reading “Anodizing Titanium In Multiple Colors” →

Never Stare Down A Robot

May 13, 2023 by 18 Comments

There are a few things historically difficult to make a robot do. Stairs, of course, are the obvious problem. But realistic blinking behavior is harder than you might think. At first, it might seem frivolous and simple to have a robot blink, but according to Italian scientists, it is both more important and more difficult than you probably think.

Blinking is a nonverbal cue when humans communicate. The post quotes a Finnish researcher:

While it is often assumed that blinking is just a reflexive physiological function associated with protective functions and ocular lubrication, it also serves an important role in reciprocal interaction.

Continue reading “Never Stare Down A Robot” →