Braun TS2 Radio Turns 68, Gets Makeover

The Braun TS2 radio was a state-of-the art tube set in 1956. Today it still looks great, but unsurprisingly, the one that [Manuel Caldeier] has needed a little tender loving care. The table radio had a distinct style for its day and push-buttons. However, the dial glass and the speaker grill needed replacement. Even more interesting, the radio has a troublesome selenium rectifier, giving him the perfect chance to try out his new selenium rectifier solid-state replacement.

The radio is as good-looking inside as it is outside. You can tell that this isn’t his first restoration, as he has several tricks to test things at different stages of the project.

While the radio looked good, it smelled of smoke, which required a big effort to clean. The dial glass was intact enough for him to duplicate it in a graphic program and print it on a transparent adhesive sticker. With a deep breath, he removed the original markings from the glass so he could add the sticker to it. That didn’t work because the label needed cutouts. So now he is waiting for a piece of acrylic that will have the art UV printed on it.

We want to see the next part as we imagine the radio sounds as good as it looks when it is working. If you want to know more about the rectifier replacement, we covered that earlier. Even years later, Braun would have a clean aesthetic.

Continue reading “Braun TS2 Radio Turns 68, Gets Makeover”

What Happened To Duracell PowerCheck?

Remember Duracell’s PowerCheck? The idea was that a strip built into the battery would show if the battery was good or not. Sure, you could always get a meter or a dedicated battery tester — but PowerCheck put the tester right in the battery. [Technology Connections] has an interesting video on how these worked and why you don’t see them today. You can see it below.

Duracell didn’t invent the technology. The patent belonged to Kodak, and there were some patent issues, too, but the ones on the Duracell batteries used the Kodak system. In practice, you pushed two dots on the battery, and you could see a color strip that showed how much capacity the battery had left. It did this by measuring the voltage and assuming that the cell’s voltage would track its health. It also assumed — as is clearly printed on the battery — that you were testing at 70 degrees F.

The temperature was important because the secret to the PowerCheck is a liquid crystal that turns color as it gets hot. When you press the dots, the label connects a little resistor, causing the crystals to get warm. The video shows the label taken apart so you can see what’s inside of it. The resistor isn’t linear so that’s how it changes only part of the bar to change color when the battery is weak but not dead.

It is a genius design that is simple enough to print on a label for an extremely low cost and has virtually no components. PowerCheck vanished from batteries almost as suddenly as it appeared. Some of it was due to patent disputes. But the video purports that normal people don’t really test batteries.

Watch out for old batteries in gear. Of course, if you want to really test batteries, you are going to need more equipment.

Continue reading “What Happened To Duracell PowerCheck?”

That’ll Go Over Like A Cement Airplane

Most of us have made paper airplanes at one time or another, but rather than stopping at folded paper, [VirgileC] graduated to 3D printing them out of PLA. Then the obvious question is: can you cast one in cement? The answer is yes, you can, but note that the question was not: can a cement plane fly? The answer to that is no, it can’t.

Of course, you could use this to model things other than non-flying airplanes. The key is using alginate, a natural polymer derived from brown seaweed, to form the mold. The first step was to suspend the PLA model in a flowerpot with the holes blocked. Next, the flowerpot gets filled with alginate.

After a bit, you can remove the PLA from the molding material by cutting it and then reinserting it into the flower pot. However, you don’t want it to dry out completely as it tends to deform. With some vibration, you can fill the entire cavity with cement.

The next day, it was possible to destroy the alginate mold and recover the cement object inside. However, the cement will still be somewhat wet, so you’ll want to let the part dry further.

Usually, we see people print the mold directly using flexible filament. If you don’t like airplanes, maybe that’s a sign.

Mechanical Tool Changing 3D Printing Prototype

Tool changing 3D printers are hot. The idea is that instead of switching filament, you swap out hot ends or other tools. That isn’t a new idea. However, most tool changers are expensive. [Engineers Grow] has one that is simple and inexpensive, relying on the printer’s own motors and some clever mechanics.

The first step was to make a modified extruder that allowed the filament to load and unload. The first attempt didn’t work well, but that is the nice thing about 3D printing — it is easy to try again. There is only one extruder, which is good from the standpoint that you don’t need a control board with many outputs and you avoid the expense of multiple extruders.

Continue reading “Mechanical Tool Changing 3D Printing Prototype”

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Listen To Klipper

I recently wrote about using Klipper to drive my 3D printers, and one natural question is: Why use Klipper instead of Marlin? To some degree that’s like asking why write in one programming language instead of another. However, Klipper does offer some opportunities to extend the environment more easily. Klipper runs on a Linux host, so you can do all of the normal Linux things.

What if you wanted to create a custom G-code that would play a wave file on a speaker? That would let you have custom sounds for starting a print, aborting a print, or even finishing a print.

If you recall, I mentioned that the Klipper system is really two parts. Well, actually more than two parts, but two important parts at the core. Klipper is, technically, just the small software stub that runs on your 3D printer. It does almost nothing. The real work is in Klippy, which is mostly Python software that runs on a host computer like a Raspberry Pi or, in my case, an old laptop.

Because it is Python and quite modular, it is very simple to write your own extensions without having to major surgery or even fork Klipper. At least in theory. Most of the time, you wind up just writing G-code macros. That’s fine, but there are some limitations. This time, I’m going to show you how easy it can be using the sound player as an example.

Macros All the Way Down

Normally, you think of gcode as something like: G1 X50 Y50. Some of the newer codes don’t start with G, but they look similar. But with Klipper, G1, M205, and MeltdownExtruder are all legitimate tokens that could be “G-code.”

For example, suppose you wanted to implement a new command called G_PURGE to create a purge line (case doesn’t matter, by the way). That’s easy. You just need to put in your configuration file:

[gcode_macro g_purge]
gcode:
# do your purge code here

The only restriction is that numbers have to occur at the end of the name, if at all. You can create a macro called “Hackaday2024,” but you can’t create one called “Hackaday2024_Test.” At least, the documentation says so. We haven’t tried it.

There’s more to macros. You can add descriptions, for example. You can also override an existing macro and even call it from within your new macro. Suppose you want to do something special before and after a G28 homing command:

[gcode_macro g28]
description: Macro to do homing (no arguments)
rename_existing: g28_original
gcode:
M117 Homing...
g28_original
M117 Home done....

Continue reading “3D Printering: Listen To Klipper”

GPS Tracking In The Trackless Land

Need a weekend project? [Cepa] wanted a GPS tracker that would send data out via LTE or the Iridium network. Ok, maybe that’s one for a very long weekend. However, the project was a success and saw service crossing the Barents Sea in the Arctic. Not bad.

Apparently, [Cepa] is very involved in sharing tracks to odd and remote places. While you may not have cell service in the middle of the Barents Sea, you can always see Iridium. The device does make some sacrifices to the expense of satellite communications. On LTE, the system pings your location every ten seconds. Without it, it dials up the sat connection once an hour. However, it does store data on a SD card, so — presumably — you get caught up when you have a connection.

Continue reading “GPS Tracking In The Trackless Land”

WiFi Meets LoRa For Long Range

What do you get when you cross WiFi and LoRa? Researchers in China have been doing this, and they call the result WiLo. They claim to get reliable connections over about half a kilometer. Typical WiFi runs 40 to 60 meters, barring any Pringle’s cans or other exotic tricks.

According to [Michelle Hampson] writing in IEEE Spectrum, the researchers manipulated Wi-Fi’s OFDM multiplexing to emulate LoRa’s chirp-spreading signal. The advantage is that existing WiFi hardware can use the protocol to increase range.

Continue reading “WiFi Meets LoRa For Long Range”