A Look At Full Spectrum 3D Printing

April 15, 2026 by Al Williams 9 Comments

Many modern desktop 3D printers include the ability to print in multiple colors. However, this typically only works with a few colors at a time, and the more colors you can use, the higher the machine’s cost and complexity. However, a recent technique allows printers to mix new colors by overlaying thin sheets of different filaments. [YGK3D] looks at how it works in a recent video.

In the early days of 3D printing, there were several competing approaches. You could have separate extruders, each with a different color. Some designs used a single extruder and switched between different filaments on demand. Others melted different filaments together in the hot end.

One advantage of the hotends that melted different materials is that you could make different colors by adjusting the feed rates of the plastics. However, that has its own problems with maintaining flow rate, and you can’t really use multiple material types. But using single or multiple hotends that take one filament at a time means you can only handle as many colors as you have filaments. You can’t mix, say, white and black to get gray.

Using Full Spectrum, you can define virtual filaments, and the software figures out how to approximate the color you want by using thin layers of different colors. The results are amazing. While this technically could work on any printer, in reality, a filament-switching printer will create a ton of waste to mix colors, and a single-filament machine will drive you batty manually swapping filament.

So you probably really need a tool changer and translucent plastic. You can see the difference in the test article when using opaque filament vs translucent ones. At low layer heights, four filament colors can give you 39 different colors. At more common layer heights, you may have to settle for 24 different colors.

One issue is that the top and bottom surfaces don’t color well. However, a new plugin that adds texture to the surfaces may help overcome that problem.

We looked at Full Spectrum earlier, but development continues. If you are still trying to get a handle on your filament-switching printer, we can help.

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Your Own Tool Changer

April 13, 2026 by Al Williams 12 Comments

All the cool new 3D printers have tool-changing heads. Instead of multiplexing filament through one hot end, you simply park one hot end and pick up another. Or pick up a different tool, depending on what you need. There are many advantages to a system like that, but one disadvantage: cost. [Ultimate Tool Changer] has been working on a design for what he calls a simple, cheap changer, and it appears to be working well, as you can see in the video below.

This is one of those things that seems easy until you try to do it. He talks about a lot of the failures and dead ends along the way.

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Mechanical Tool Changing 3D Printing Prototype

October 8, 2024 by Al Williams 5 Comments

Tool changing 3D printers are hot. The idea is that instead of switching filament, you swap out hot ends or other tools. That isn’t a new idea. However, most tool changers are expensive. [Engineers Grow] has one that is simple and inexpensive, relying on the printer’s own motors and some clever mechanics.

The first step was to make a modified extruder that allowed the filament to load and unload. The first attempt didn’t work well, but that is the nice thing about 3D printing — it is easy to try again. There is only one extruder, which is good from the standpoint that you don’t need a control board with many outputs and you avoid the expense of multiple extruders.

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Get A Better Look At E3D’s Tool-changing 3D Printer Kit

March 20, 2021 by Donald Papp 4 Comments

Want a closer, in-depth look at E3D’s motion system and tool-changing platform? [Kubi Sertoglu] shared his impressions after building and testing the system, which comes in the form of a parts bundle direct from E3D costing just under $3000 USD. The project took [Kubi] about 15 hours and is essentially built from the ground up. The system is definitely aimed at engineers and advanced prosumers, but [Kubi] found it to be of remarkable quality, and is highly pleased with the end results.

E3D Motion system and toolchanger, with four extruders

We first saw E3D’s design announced back in 2018, when they showed their working ideas for a system that combined motion control and a toolchanger design. The system [Kubi] built uses four 3D printing extruders for multi-material prints, but in theory the toolheads could just as easily be things like grippers, lasers, or engravers instead of 3D printing extruders.

One challenge with tool changing is ensuring tools mount and locate back into the same place, time after time. After all, a few fractions of a millimeter difference in the position of a print head would spell disaster for the quality of most prints. Kinematic couplings are the answer to being sure something goes back where it should, but knowing the solution is only half the battle. Implementation still requires plenty of clever design and hard engineering work, which is what E3D has delivered.

Want a closer look at the nitty-gritty? Check out E3D’s GitHub repository for all the details on their toolchanger and motion system.

XChange Promises Inexpensive Tool Changes For 3D Printers

December 24, 2020 by Al Williams 11 Comments

[Teaching Tech] has been interested in adding a tool changer to his 3D printer. E3D offers a system that allows you to switch print heads or even change out a hot end for a laser or a (probably) light-duty CNC head. The price of the entire device, though, is about $2,500, which put him off. But now he’s excited about a product from PrinterMods called XChange. This is a kit that will allow rapid tool changes on many existing printers and costs quite a bit less. Preorder on KickStarter is about $150, but that probably won’t be the final price.

Not all printers are compatible. It appears the unit attaches to printers that have linear rails and there is an adapter for printers that have V rollers in extrusions. Supposedly, there is an adapter in the works for printers that use rods and bearings.

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CNC Router Frame Repurposed For Colorful String Art Bot

December 11, 2020 by Dan Maloney 12 Comments

Pandemic lockdowns have been brutal, but they’ve had the side-effect of spurring creativity and undertaking projects that are involved enough and complex enough to keep from going stir crazy. This CNC string art robot is a great example of what’s possible with a little imagination and a lot of time. (Video, embedded below.)

According to [knezuld11], the robot creates its art through mathematical algorithms via a Python program that translates them into nail positions and string paths. The modified CNC router frame, constructed of laser-cut plywood, has two interchangeable tool heads. The first places the nails, which are held in a small hopper. After being picked up by a servo-controlled magnetic arm and held vertically, a gear-driven ram pushes each nail into a board at just the right coordinates. After changing to a different tool, the robot is able to pick up one of nine different thread dispensers. A laser sensor verifies the thread nozzle position, and the thread starts its long journey around the nails. It’s a little mesmerizing to watch, and the art looks great, with a vibe that brings us right back to the 70s. Groovy, man.

This reminds us a little of a recent [Barton Dring] project that makes art from overlapping strings. That one was pretty cool for what it accomplished with just one thread color, while this one really brings color to the party. Take your pick, place your nails, and get stringing.

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Tool Changing 3D Printers Shouldn’t Break The Bank

July 18, 2020 by Jenny List 12 Comments

One of the Holy Grails of desktop 3D printing is the ability to print in multiple materials, for prints that mix colours or textures. There are printers with multi-way hot ends, add-ons that change your filament, or printers with tool changers, that swap hot ends as needed. [Amy] has taken the final route with her Hypercube, and her Doot Changer allows her to print in two materials with ease. Best of all, she tells us it only cost her $20 to make.

For those not familiar with Hypercube-style printers, they have a roughly cubic frame made using aluminium extrusion. On the rear upper rail are a couple of receptacles with metal locating pins onto which a hot-end unit can be slotted. The printer carriage has a magnetic coupling that can pick up or disengage a hot end from its receptacle at will, as can be seen in action in a short video clip.

All the parts can be found on Thingiverse, and there is a photo album with plenty of eye-candy should you wish to see more. Meanwhile as far as tool changers go, we’ve been there before in great depth.