Author: Zoe Skyforest

3817 Articles

How To Get Your Diffraction Grating 3D Prints Right The First Time

February 24, 2022 by 2 Comments

Diffraction gratings are beautiful things, bending transmitted and reflected light and splitting it into its component wavelengths to create attractive iridescent rainbow patterns. It’s the same effect you see on the bottom of a CD!

You can 3D print a functional diffraction grating, too, with the right techniques, as it turns out! The average 3D printer can’t recreate the tiny-scaled patterns of a diffraction grating directly; a typical diffraction grating may have up to 1000 lines per mm. Instead, by 3D printing onto an existing diffraction grating, the print can pick up the texture on its base layer. It’s a great way to add iridescence and shine to a print.

We’ve seen similar work before, but the guide from [All3DP] goes into greater detail on how to get the effect to work just right. Getting the bed as close to perfectly level is key here, as is the first layer height. This is because the first layer of plastic has to meld perfectly with the diffraction grating to pick up the pattern. Too high and the grooves won’t transfer to the plastic, and too low, and it’s likely you’ll just melt the grating itself. Setting the Z-offset appropriately can help here.

Choosing the right bed temperature is also important to ensure the molten plastic is able to flow into the grooves of the grating. Again, the temperature at which the diffraction grating itself can survive is important to take into account; going above 90 degrees can be risky here. The guide also shows two methods of achieving the goal: one can either use an off-the-shelf grating, or one can prepare a no-longer-wanted CD into a suitable print surface.

Naturally, removing the print must be done delicately, lest one disturb the delicate structures key to generating the iridescent effect. [All3DP] recommends using a freezer to help separate the parts from the grating surface. It also bears noting that the print won’t survive excessive handling, as the grating structures will get damaged by physical touch.

It’s a great in-depth guide on how to get diffraction grating prints right. Meanwhile, consider diving deeper into the world of 3D printed optics!

 

Ask Hackaday: What’s Your Worst Soldering Job?

February 24, 2022 by 114 Comments

Soldering! It’s the primary method for attaching one component to another in the world of electronics. Whether you’re free-forming a circuit, attaching connectors to cables, or populating a PCB, you’ll eventually find yourself doing some soldering, whether by hand, reflow, or maybe even a fancy wave soldering machine.

It’s a fundamental skill that nevertheless remains one of the biggest hurdles for newcomers to overcome when diving into the electronics hobby. Difficult jobs with tiny components or with large heat sinks can up the challenge for even well-practiced hands. Thus, today we ask the question: What’s your worst soldering job?
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Pulling Off A CRT Transplant Doesn’t Have To Be Tricky!

February 23, 2022 by 29 Comments

Whether it’s an engine swap in an old car or pulling a hard drive out of an old computer, we often find ourselves transplanting bits from one piece of hardware to another. [Emily Velasco] recently attempted this with a pair of CRTs, and came away with great success.

The donor was an old 1980s fishing sounder, which came complete with a rather fetching monochrome amber CRT display. [Emily]’s goal was to transplant this into the body of a early 2000s portable television. The displays were of a similar size and shape, though the Toshiba CRT from the 80s used a lot more glass in its construction.

The tube socket in the TV used to hook up the display matched the old CRT perfectly, so there were no hassles there. A bit of soldering was all that was needed to hook up the yoke, and [Emily] was ready to test. Amazingly, it powered up cleanly, displaying rolling amber static as you’d expect, given that analog television stations have been off the air for some time now.

After some perseverance, a VCR playing Mystic Pizza on VHS was able to deliver a video signal to the TV, proving that everything was working well. The next stage of the project is to get the television electronics to fit inside the 1980s fishing sounder housing, as it’s the more attractive of the two. Things were just built differently back in those days!

We’ve seen some other great vintage display swaps before, too. Video after the break.

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Coin Cell Eliminator Does More Than Save Batteries

February 23, 2022 by 32 Comments

Coin cells are useful things that allow us to run small electronic devices off a tiny power source. However, they don’t have a lot of capacity, and they can run out pretty quickly if you’re hitting them hard when developing a project. Thankfully, [bobricius] has just the tool to help.

The device is simple – it’s a PCB sized just so to fit into a slot for a CR2016 or CR2032 coin cell. The standard board fits a CR2016 slot thanks to the thickness of the PCB, and a shim PCB can be used to allow the device to be used in a CR2032-sized slot instead.

It’s powered via a Micro USB connector, and has a small regulator on board to step down the 5 V supply to the requisite 3 V expected from a typical coin cell. [bobricius] also gave the device a neat additional feature – a pair of pads for easy attachment of multimeter current probes. Simply open the jumper on the board, hook up a pair of leads, and it’s easy to measure the current being drawn from the ersatz coin cell.

If you’re regularly developing low-power devices that use coin cells, this tool is one that could save a lot of mucking about in the lab. [bobricius] has them available on Tindie for those eager to get their hands on one. We’ve seen similar designs before too, albeit pursued in a different way!

Building A High-Capacity Linear Servo Actuator

February 17, 2022 by 19 Comments

Linear actuators are useful things, moving things in straight lines rather than annoying circles like so many motors. [Retsetman] recently built a linear servo actuator of his own design with accurate positional control.

The design relies on a carriage that moves along a threaded rod, perhaps the most rudimentary design of linear actuator. A large brushed DC motor is used to turn the threaded rod through a 3D-printed 9:1 herringbone geartrain, shifting the actuator back and forth. End stop switches are used to disengage the motor to avoid damage to the mechanism. Feedback is via a ten-turn potentiometer driven off the output geartrain to match the range of the actuator to the rotational range of the pot.

The final build has a stroke of approximately 100 mm, and can lift and hold a 15 kg weight with ease. In a pull test, the actuator failed at a load just shy of 100 kg. If you’re looking for something smaller, though, you can try building a linear actuator out of old DVD drive parts instead. Video after the break.

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Infinity Mirror Hypercrystal Is As Beautiful As It Sounds

February 17, 2022 by 4 Comments

Sometimes, we feature projects that are full to the brim with advanced functionality or solve some tricky little problem for the end-user. Other times, we feature stuff that just looks super damn cool, and the Infinity Mirror Hypercrystal is firmly in that latter category.

This show-stopping build comes to us from [Inanna Malick], who put together the design using algorithmic and generative art techniques she’s been working on for years. The form is a non-symmetrical, non-platonic solid, with each of its eight faces laser cut from mirrored acrylic. Plywood sections are used to hold together the structure.

Initially, the build was illuminated from within by white LEDs, but [Inanna] wasn’t satisfied with the look, which was too rooted in regular human technology. They were instead covered up with transparent dichroic tape, creating the lurid shifting colors that do so much to add to the mystery of the legendary Hypercrystal.

The result is an infinity mirror piece that looks more advanced, more alien, and more luridly enticing than most we’ve ever seen. The dichroic shift placed on the LEDs goes a long way to elevating this sculpture to new aesthetic heights. Video after the break.

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PendulumSynth Ties Music And Physics Together

February 17, 2022 by 2 Comments

Many musicians will be familiar with the metronome, a pendulum charged with generating a rhythmic tick to keep one’s performance in regular time. With PendulumSynth, [mrezanvari] takes the same basic pendulum but uses it in an altogether different musical way.

The build relies on a 10-inch plastic ball to serve as the weighted end of the pendulum, stuffed with a STM32F411CE BlackPill board, a BNO085 IMU, and an nRF radio module for sending out data for external processing. The pendulum’s motion is turned into MIDI data or CV for output to musical hardware which handles actually generating the output sounds.

The system operates in a variety of modes. Gravity mode outputs continuous MIDI data and CV relative to the continuous motion of the pendulum, while DIV3 mode tracks the pendulum’s motion and outputs 3 regular trigger points that correspond as such.

The combination of the intuitive physical nature of the pendulum and its sheer large size makes for an enticing musical exhibit. We’ve seen some other great musical installation pieces before, too. Video after the break.

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