Electroplating Carbon Fibers Can Have Interesting Results

Typically, electroplating is used to put coatings of one metal upon another, often for reasons of corrosion protection or to reduce wear. However, other conductive materials can be electroplated, as demonstrated by [Michaɫ Baran].

Finer details are sparse, but [Michaɫ’s] images show the basic concept behind producing a composite metal material hand sculpture. The initial steps involve 3D printing a perforated plastic shell of a hand, and stuffing it with carbon fibers. It appears some kind of plastic balls are also used in order to help fill out the space inside the hand mold.

Then, it’s a simple matter of dunking the plastic hand in a solution for what appears to be copper electroplating, with the carbon fiber hooked up as one of the electrodes. The carbon fibers are then knitted together by the copper attached by the electroplating process. The mold can then be cut away, and the plastic filling removed, and a metal composite hand is all that’s left.

[Michaɫ] has experimented with other forms too, but the basic concept is that these conductive fibers can readily be stuffed into molds or held in various shapes, and then coated with metal. We’d love to see the results more closely to determine the strength and usefulness of the material.

Similar techniques can be used to strengthen 3D printed parts, too. If you’ve got your own ideas on how to best use this technique, sound off below. If you’ve already done it, though, do drop us a line!

[Thanks to Krzysztof for the tip]

Carbon Sequestration As A Service Doesn’t Quite Add Up

Burning fossil fuels releases carbon dioxide into the atmosphere. While most attempts to reduce greenhouse-gas emissions focus on reducing the amount of CO2 output, there are other alternatives. Carbon capture and sequestration has been an active area of research for quite some time. Being able to take carbon dioxide straight out of the air and store it in a stable manner would allow us to reduce levels in the atmosphere and could make a big difference when it comes to climate change.

A recent project by a company called Climeworks is claiming to be doing just that, and are running it as a subscription service. The company has just opened up its latest plant in Iceland, and hopes to literally suck greenhouses gases out of the air. Today, we’ll examine whether or not this technology is a viable tool in the fight against climate change.

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Hack Your Sodastream With A Giant CO2 Canister

Sodastream machines are popular amongst people who like to make their own seltzer water at home. However, replenishing the tiny gas canisters is expensive and wasteful. [Becky] decided to upgrade her machine to avoid this problem, and added some smarts while she was at it. 

The simple part of the hack is using an adapter to connect the Sodastream apparatus to a 50 lb CO2 tank from the welding store. This is easy enough, and just uses a off the shelf adapter. Using welding-grade gas in your drinking water is probably a really bad idea, but [Becky] was willing to take the nisk.

However, safety was given due attention in that a CO2 monitor was installed to make [Becky] aware of any dangerous leaks. The tank is also placed on a custom scale built with load cells and an ESP8266, which allows monitoring of how much gas is left. [Becky] notes that at her rate of drinking one bottle a day, the tank should last her a full 7 years or so.

The project brings costs down to 18 cents per liter of seltzer, versus 38 cents for the Sodastream gas supply. It’s likely that the Sodastream prices could still be beat even if a food-safe CO2 source was used. Plus, there’s no need to regularly buy new bottles!

Overall, it’s a great project and one that recalls us of continuous-ink printer hacks. Video after the break.

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Hacking An IKEA Lampshade Into A Stunning Dichroic Lamp

Often, when we see a colorful lamp project, it’s something that makes use of RGB LEDs and all manner of lovely animations and fading effects. This project from [Raymond Power] features beautiful shifting colors, but foregos fancy LEDs for the magic of dichroic film.

Dichroic films work with thin-film interference, with the wavelength of light passed through the film changing depending on the angle of incidence. Thus, as the observer’s viewing angle changes, the apparent color of the film changes, too. It creates particularly beautiful effects when several layers of film are laid on top of each other.

[Raymond] happened to source some of this film from a fancy IKEA lampshade. At the time, he’d been experimenting with folding paper cubes and similar constructions, and decided to meld the two ideas.

The result was a cubic dichroic lampshade, which looks truly fantastic. Sitting on top of a simple white LED light, the structure lights up with a rich blend of complementary and shifting colors.

It’s a beautiful thing, and something we’d love to have in our own home. Dichroic materials find themselves being used in some more scientific uses, too. Video after the break.

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Basics Of Remote Cellular Access: Watchdogs

When talking about remote machines, sometimes we mean really remote, beyond the realms of wired networks that can deliver the Internet. In these cases, remote cellular access is often the way to go. Thus far, we’ve explored the hardware and software sides required to control a machine remotely over a cellular connection.

However, things can and do go wrong. When that remote machine goes offline, getting someone on location to reboot it can be prohibitively difficult and expensive. For these situations, what you want is some way to kick things back into gear, ideally automatically. What you’re looking for is a watchdog timer!

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Handheld Bandsaw Gets Standup Conversion With Scrap Lumber

Handheld band saws exist, and can be highly useful tools. However, they lack some of the finesse and precision of the more traditional upright units, particularly for with smaller workpieces. [Honus] set about rectifying this, building a stand for their DeWalt handheld bandsaw out of scrap lumber.

The stand consists of some hefty wooden beams sawn to length and screwed together to make a support for the bandsaw. A nice 1/4″ thick aluminium plate is installed as a baseplate for cutting.

Then, the handheld bandsaw itself is attached to the rig, held in place with a bolt and a large zip tie. The zip tie is fastened around the trigger, holding it down all the time. Then, a switched powerboard is used to turn the saw on and off as needed. Importantly, simply cutting a ziptie and removing a bolt is enough to restore the handheld saw to its original purpose.

It’s a tidy build and one that makes an existing tool more useful for minimal extra cost. We’ve actually seen bandsaws built from scratch, too. If you’re cooking up your own great hacks in the home shop, be sure to let us know!

Borehole Camera Rig Makes Life Easier In Mining

Much of mining involves digging and drilling holes in the ground. Often, these holes need inspecting, but [Dean Harty] found that existing borehole inspection solutions weren’t up to snuff. Resolution was poor, and often live-view devices made recording footage a pain. Instead, he set about the development of the Sneaky Peaky, going through several revisions in the process.

The first revision was nothing more than a GoPro strapped to a small penny board, paired with a bright flashlight. The 4K resolution of the GoPro provided useful footage, and the assembly could be lowered into boreholes on a rope and retrieved easily. Rugged and water resistant, the gear worked well, and was remarkably cheap compared to more obscure mining industry hardware.

An early version of the Sneaky Peaky

Later revisions ditched the skateboard, replacing it with a pipe-style housing instead. Key to the design was that the device could readily be destroyed and flushed out of a borehole with an air blast in the event it got stuck.

Eventually, mining outfit Metrologi got involved, having worked with [Dean] on several borehole backfill operations. A 3D-printed chassis was developed to hold an action camera and twin torches, held together with plastic zip ties. These are attached to the pull rope, and if the camera becomes jammed, a sharp pull will snap the ties and cause the device to fall apart. Steel cable ties are then used to create flexible guides to center the assembly in a variety of pipe diameters.

It’s a great example of people on the ground hacking together the tools they need, combined with iterative design to integrate improvements over time. We don’t talk about boreholes much around here, but they can be musical if properly employed, as it turns out. If you’ve got your own great mining hacks, however, do drop us a line!