Recreating A Braun Classic With 3D Printing

March 17, 2025 by 16 Comments

Braun was once a mighty pillar of industrial design; a true titan of the mid-century era. Many of the company’s finest works have been forgotten outside of coffee table books and vintage shops. [Distracted by Design] wanted to bring one of the classics back to life—the Braun HL70 desk fan.

The original was quite a neat little device. It made the most of simple round shapes and was able to direct a small but refreshing stream of air across one’s desk on a warm day. In reality, it was probably bought as much for its sleek aesthetics as for its actual cooling ability.

Obviously, you can’t just buy one anymore, so [Distracted by Design] turned to 3D printing to make their own. The core of the build was a mains-powered motor yanked out of a relatively conventional desk fan. However, it was assembled into a far more attractive enclosure that was inspired by the Braun HL70, rather than being a direct copy. We get a look at both the design process and the final assembly, and the results are quite nice. It feels like a 2025 take on the original in a very positive sense.

Files are available on Printables for the curious. It’s not the first time we’ve contemplated fancy fans and their designs. Video after the break.

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Repairing A Legendary Elka Synthex Analog Synthesizer

March 17, 2025 by 16 Comments
Handy diagnostic LEDs on the side of the tone generator boards. (Credit: Mend it Mark, YouTube)

Somehow, an Elka Synthex analog synthesizer made it onto [Mend it Mark]’s repair bench recently. It had a couple of dud buttons, and some keys produced the wrong tone. Remember, this is an analog synthesizer from the 1980s, so we’re talking basic 74LS chips and kin. Fortunately, Elka helped him with the complete repair manual, including schematics.

As usual, [Mark] starts by diagnosing the faults, using the schematics to mark the parts of the circuitry to focus on. Then, the synth’s bonnet is popped open to reveal its absolutely gobsmackingly delightful inner workings, with neatly modular PCBs attached to a central backplane. The entire unit is controlled by a 6502 MPU, with basic counter ICs handling tone generation, controlled by top panel settings.

The Elka Synthex is a polyphonic analog synthesizer produced from 1981 to 1985 and used by famous artists, including Jean-Michel Jarre. Due to its modular nature, [Mark] was quickly able to hunt down the few defective 74LS chips and replace them before testing the instrument by playing some synth tunes from Jean-Michel Jarre’s Oxygène album, as is proper with a 1980s synthesizer.

Looking for something simpler? Or, perhaps, you want something not quite that simple.

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Ask Hackaday: What Would You Do With The World’s Smallest Microcontroller?

March 17, 2025 by 92 Comments

It’s generally pretty easy to spot a microcontroller on a PCB. There are clues aplenty: the more-or-less central location, the nearby crystal oscillator, the maze of supporting passives, and perhaps even an obvious flash chip lurking about. The dead giveaway, though, is all those traces leading to the chip, betraying its primacy in the circuit. As all roads lead to Rome, so it often is with microcontrollers.

It looks like that may be about to change, though, based on Texas Instruments’ recent announcement of a line of incredibly small Arm-based microcontrollers. The video below shows off just how small the MSPM0 line can be, ranging from a relatively gigantic TSSOP-20 case down to an eight-pin BGA package that measures only 1.6 mm by 0.86 mm. That’s essentially the size of an 0603 SMD resistor, a tiny footprint for a 24-MHz Cortex M0+ MCU with 16-kB of flash, 1-kB of SRAM, and a 12-bit ADC. The larger packages obviously have more GPIO brought out to pins, but even the eight-pin versions support six IO lines.

Of course, it’s hard not to write about a specific product without sounding like you’re shilling for the company, but being first to market with an MCU in this size range is certainly newsworthy. We’re sure other manufacturers will follow suit soon enough, but for now, we want to know how you would go about using a microcontroller the size of a resistor. The promo video hints at TI’s target market for these or compact wearables by showing them used in earbuds, but we suspect the Hackaday community will come up with all sorts of creative and fun ways to put these to use — shoutout to [mitxela], whose habit of building impossibly small electronic jewelry might be a good use case for something like this.

There may even be some nefarious use cases for a microcontroller this small. We were skeptical of the story about “spy chips” on PC motherboards, but a microcontroller that can pass for an SMD resistor might change that equation a bit. There’s also the concept of “Oreo construction” that these chips might make a lot easier. A board with a microcontroller embedded within it could be a real security risk, but on the other hand, it could make for some very interesting applications.

What’s your take on this? Can you think of applications where something this small is enabling? Or are microcontrollers that are likely to join the dust motes at the back of your bench after a poorly timed sneeze a bridge too far? Sound off in the comments below.

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Build Your Own Air Mouse, Okay?

March 17, 2025 by 7 Comments

Are you using a desk mouse like some kind of… normal computer user? Why, beg the heavens? For you could be using an air mouse, of your very own creation! [Misfit Maker] shows the way. Check out what he made in the video below.

An air mouse is a mouse you use in the air—which creates at least one major challenge. Since you’re not sliding along a surface, you can’t track the motion by mechanical friction like a ball mouse or by imaging as in an optical mouse. Instead, this build relies on a gyroscope sensor to track motion and translate that into pointer commands. The build relies on an ESP32-C3 as the microcontroller at the heart of things. It communicates with an MPU6050 gyroscope and accelerometer to track motion in space. It then communicates as a human interface device over Bluetooth, so you can use it with lots of different devices. The mouse buttons—plus media control buttons—are all capacitive touch-sensitive, thanks to an MPR121 touch sensor module.

There’s something neat about building your own tools to interface with the machines, almost like it helps meld the system to your whims. We see a lot of innovative mouse and HID projects around these parts.

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Relativity Space Changes Course On Path To Orbit

March 17, 2025 by 25 Comments

In 2015, Tim Ellis and Jordan Noone founded Relativity Space around an ambitious goal: to be the first company to put a 3D printed rocket into orbit. While additive manufacturing was already becoming an increasingly important tool in the aerospace industry, the duo believed it could be pushed further than anyone had yet realized.

Rather than assembling a rocket out of smaller printed parts, they imagined the entire rocket being produced on a huge printer. Once the methodology was perfected, they believed rockets could be printed faster and cheaper than they could be traditionally assembled. What’s more, in the far future, Relativity might even be able to produce rockets off-world in fully automated factories. It was a bold idea, to be sure. But then, landing rockets on a barge in the middle of the ocean once seemed pretty far fetched as well.

An early printed propellant tank.

Of course, printing something the size of an orbital rocket requires an exceptionally large 3D printer, so Relativity Space had to built one. It wasn’t long before the company had gotten to the point where they had successfully tested their printed rocket engine, and were scaling up their processes to print the vehicle’s propellant tanks. In 2018 Bryce Salmi, then an avionics hardware engineer at Relatively Space, gave a talk at Hackaday Supercon detailing the rapid progress the company had made so far.

Just a few years later, in March of 2023, the Relativity’s first completed rocket sat fueled and ready to fly on the launch pad. The Terran 1 rocket wasn’t the entirely printed vehicle that Ellis and Noone had imagined, but with approximately 85% of the booster’s mass being made up of printed parts, it was as close as anyone had ever gotten before.

The launch of Terran 1 was a huge milestone for the company, and even though a problem in the second stage engine prevented the rocket from reaching orbit, the flight proved to critics that a 3D printed rocket could fly and that their manufacturing techniques were sound. Almost immediately, Relativity Space announced they would begin work on a larger and more powerful successor to the Terran 1 which would be more competitive to SpaceX’s Falcon 9.

Now, after an administrative shakeup that saw Tim Ellis replaced as CEO, the company has released a nearly 45 minute long video detailing their plans for the next Terran rocket — and explaining why they won’t be 3D printing it.

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3D Printed Brick Layers For Everyone

March 17, 2025 by 19 Comments

Some slicers have introduced brick layers, and more slicers plan to add them. Until that happens, you can use this new script from [Geek Detour] to get brick layer goodness on Prusa, Orca, and Bambu slicers. Check out the video below for more details.

The idea behind brick layers is that outer walls can be stronger if they are staggered vertically so each layer interlocks with the layer below it. The pattern resembles a series of interlocking bricks and can drastically increase strength. Apparently, using the script breaks the canceling object functionality in some printers, but that’s a small price to pay. Multi-material isn’t an option either, but — typically — you’ll want to use the technique on functional parts, which you probably aren’t printing in colors. Also, the Arachne algorithm option only works reliably on Prusa slicer, so far.

The video covers a lot of detail on how hard it was to do this in an external script, and we are impressed. It should be easier to write inside the slicer since it already has to figure out much of the geometry that this script has to figure out by observation.

If you want more information, we’ve covered brick layers (and the controversy around them) back in November. Of course, scripts that add functions to slicers, tend to get outdated once the slicers catch up.

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A 6502, In The Shell

March 17, 2025 by 8 Comments

Shell scripting is an often forgotten programming environment, relegated to simple automation tasks and little else. In fact, it’s possible to achieve much more complex tasks in the shell. As an example, here’s [calebccf] with an emulated 6502 system in a busybox ash shell script.

What’s in the emulator? A simple 6502 system with RAM, ROM, and an emulated serial port on STDIO. It comes with the wozmon Apple 1 monitor and BASIC, making for a very mid-1970s experience. There’s even a built-in monitor and debugger, which from our memories of debugging hand-assembled 8-bit code back in the day, should be extremely useful.

Although the default machine has a generous 32k of RAM and 16k ROM, you can easily adjust these limits by editing machine.sh. In addition, you can get a log of execution via a socket if you like. Don’t expect it to run too fast, and we did have to adjust the #! line to get it to run on our system (we pointed it to bash, but your results may vary).

What you use this for is up to you, but we’re sure you’ll all agree it’s an impressive feat in the shell. It’s not the first time we’ve seen some impressive feats there, though. Our Linux Fu column does a lot with the shell if you want further inspiration.